A methodology developed to estimate with accuracy the instantaneous specific rock energy using corrected downthe-hole (DTH) drill monitoring data is presented. A specific rock energy profile can be generated for every hole, and thus a drilling site can be mapped for this index. A special data acquisition system was developed to measure and register the following operational variables: penetration rate, torque, hole depth, pull-down force, air pressure, revolutions per minute (rpm) and the hammer percussion frequency, the latter obtained by sound recording and signal processing. The measured data are fed into two simulation models that estimate the power absorbed by the rock through impact, and then the specific rock energy index. The first of these models simulates the thermodynamic cycle of the DTH hammer, rendering the piston kinetic energy at impact, impact velocity as well as impact frequency. The second model is used for stress wave propagation analysis to estimate the effective energy delivered to the rock. Correlations were found between the specific rock energy and penetration rate, and between the specific rock energy and impact frequency, as well as between the penetration rate and applied torque, and between the penetration rate and impact frequency.Nomenclature: A, hole area (m 2 ); E Impact , impact energy (piston contribution) (J); E Torque , torque energy (J); E Thrust , thrust energy (J); e, piston impact restitution coefficient; F, percussion frequency; F Pull-down , applied pull-down force (weight on bit) (N); F Thrust , thrust force (N); m Piston , piston mass (kg); SRE, specific rock energy (J cm -3 ); Pow Hammer , hammer power (W); V Impact , piston impact velocity (m s -1 ); V Penetration , penetration rate (m s -1 ); Torque, torque applied to the hammer (N m); W Rods-hammer , rods and hammer weight (N); ω, hammer angular velocity (rad s -1 ); ∆t, time increment; ∆θ, hammer spin angle increment; ∆x, hammer displacement increment; ∆Vo, rock volume increment
INTRODUCTIONThe operation of rock drilling systems is an important issue in many industries such as mining, construction, petroleum and water well drilling. Due to its economic importance, it has motivated many research studies; recently, monitoring systems have been used to understand rock drilling better. In such systems, the variables most commonly measured are: penetration rate, penetration depth, torque, rotation speed (RPM), pull-down (feed force) and the air pressure. The analysis of these data has provided important information about the drilled rock mass such as hardness, fracturing and weathering. 15 It has permitted the location of rock boundaries, rock-type boundaries to name the most important, and it has helped in blast hole array design. 15,18,20 One advantage of drill monitoring is the possibility to extract valuable information without causing disturbances in the drilling process. Monitoring is considered an important necessary step prior to the automation of the entire drilling process 2 because it helps to understand bet...