The recycled methanol solvent of the HPPO (liquid-phase epoxidation of propylene and hydrogen peroxide to propylene oxide) process usually contains many kinds of trace impurities, such as fusel alcohol, aldehyde, ketone, ester, acetal, and amine. In this study, the influence of these impurities on the catalytic performance of titanium silicalite-1 (TS-1) in the liquid-phase epoxidation of propylene with H 2 O 2 was investigated with a batch reactor and simulated methanol solvents. The results show that amine and acetone are the most hazardous impurities, as they could remarkably suppress the conversion of H 2 O 2 . Furthermore, competitive adsorption experiments and IR and UV-Raman spectroscopic studies indicate that the suppression effect of impurities on the catalytic activity of TS-1 can be attributed to the competitive adsorption of the impurities on the tetra-coordination framework Ti sites. With this funding, the suppression mechanism of different impurities in a methanol solvent on the catalytic activity of TS-1 in the liquid-phase epoxidation of propylene was discussed.Catalysts 2020, 10, 15 2 of 14 or co-product issues. In fact, due to the highest active oxygen content and the formation of water only being a by-product, the use of H 2 O 2 as an oxidant is among the key aspects of modern Green Chemistry nowadays. For example, H 2 O 2 has become the primary oxidant in the selective oxidations of numerous organic substances, such as imines [20], olefins [21][22][23], and alcohols [24].In recent years, the HPPO process based on a TS-1 catalyst, as well as the H 2 O 2 oxidant and methanol solvent, has been industrialized by BASF and Dow, Evonik and Uhde, and Sinopec Changling Refining and Chemical. Nevertheless, the HPPO process still suffers from the use of a methanol solvent. One of the problems related to the methanol solvent is that, upon recycling, it accumulates dozens of trace impurities, such as fusel alcohol, aldehyde [25,26], ketone [27], ester [26,28], acetal [27], and amine [29,30], despite successive purification measures, including distillation, hydrogenation, and adsorption being employed [27,28,31,32]. It was believed that the trace impurities carried by the recycling of the methanol solvent were responsible for the accelerated catalyst deactivation and lowered PO selectivity. So far, however, little is known about the exact influence of each kind of impurity on the catalytic performance of the TS-1 zeolite catalyst in the liquid-phase epoxidation of propylene with H 2 O 2 .Therefore, in this study, a systematic investigation was carried out to understand the influences of different impurities in a methanol solvent on the catalytic performance of TS-1. This was accomplished by using simulated methanol solvents that contained a single impurity each time they were selected from the fusel alcohol, aldehyde, ketone, ester, acetal, and amine. Competitive adsorption experiments, as well as an FT-IR (Fourier-transform infrared) and UV-Raman spectroscopic study, were also carried out to understand the...