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The Parque das Conchas project is located in the BC-10 deepwater block in the Campos Basin, approximately 120 km southeast from the city of Vitoria, in water depths of 1,500 to 2,000 meters. Shell is the operator with a 50% equity share, with joint venture partners Petrobras (35%) and ONGC (15%) 17 . The wells flow via Caisson ESP's to a host FPSO. Horizontal Open-hole Gravel Pack was the sand control method selected in the low frac margin reservoirs of the Ostra Field. In preparation for completing wells in formations with anticipated sand production, a large laboratory study was conducted evaluating the performance of stand-alone woven mesh screens and gravel packs. The study was performed to select a premium mesh screen which would minimize solids production in the event of incomplete gravel pack and manage fines production that would pass through the seabed located Caisson ESP systems. Additionally, it was important to control solids production to the Floating Production, Storage and Offloading (FPSO) unit as there were no provisions installed to handle large volumes of solids at the surface. The test grid compared the performance of multiple screen sizes with and without gravel packs with three unconsolidated formation particle size distributions which were representative of the size distributions anticipated in the completions. The resulting performance data correlated the amount of solids production, size of produced solids, retained gravel pack permeability and retained screen permeability as functions of the effective size of the formation material, the gravel size and the pore size of the screen. The gravel pack media size and premium screen mesh size were selected based on the results of this testing. Screen QA/QC was determined to be critical in the event a full gravel pack was not achieved and the screens would be expected to provide sand control in a stand-alone mode. An enhanced quality process was developed and implemented to ensure the highest quality of the screens was maintained and materials were traceable during well sand control completions.The laboratory tests identified combinations of screen and gravel packs which appeared to indicate the best choice for controlling solids production in an acceptable range while maintaining high flow capacity, maximizing production at minimum drawdown pressures. An enhanced QA/QC process for screen manufacturing contributed to the success of the completions. Production history for the first 2 years indicates minimal sand production.
The Parque das Conchas project is located in the BC-10 deepwater block in the Campos Basin, approximately 120 km southeast from the city of Vitoria, in water depths of 1,500 to 2,000 meters. Shell is the operator with a 50% equity share, with joint venture partners Petrobras (35%) and ONGC (15%) 17 . The wells flow via Caisson ESP's to a host FPSO. Horizontal Open-hole Gravel Pack was the sand control method selected in the low frac margin reservoirs of the Ostra Field. In preparation for completing wells in formations with anticipated sand production, a large laboratory study was conducted evaluating the performance of stand-alone woven mesh screens and gravel packs. The study was performed to select a premium mesh screen which would minimize solids production in the event of incomplete gravel pack and manage fines production that would pass through the seabed located Caisson ESP systems. Additionally, it was important to control solids production to the Floating Production, Storage and Offloading (FPSO) unit as there were no provisions installed to handle large volumes of solids at the surface. The test grid compared the performance of multiple screen sizes with and without gravel packs with three unconsolidated formation particle size distributions which were representative of the size distributions anticipated in the completions. The resulting performance data correlated the amount of solids production, size of produced solids, retained gravel pack permeability and retained screen permeability as functions of the effective size of the formation material, the gravel size and the pore size of the screen. The gravel pack media size and premium screen mesh size were selected based on the results of this testing. Screen QA/QC was determined to be critical in the event a full gravel pack was not achieved and the screens would be expected to provide sand control in a stand-alone mode. An enhanced quality process was developed and implemented to ensure the highest quality of the screens was maintained and materials were traceable during well sand control completions.The laboratory tests identified combinations of screen and gravel packs which appeared to indicate the best choice for controlling solids production in an acceptable range while maintaining high flow capacity, maximizing production at minimum drawdown pressures. An enhanced QA/QC process for screen manufacturing contributed to the success of the completions. Production history for the first 2 years indicates minimal sand production.
TX 75083-3836, U.S.A., fax 01-972-952-9435. AbstractThe discovery of new fields in the Amazon forest and in deep water offshore Campos Basin, all of them consisted of unconsolidated sand, led Petrobras to adopt non conventional wells and sand control techniques. The main goals were to increase productivity, delay gas/water conning and support unconsolidated formations in water injection wells.The first horizontal well was completed in December 94 in Rio Urucu field. Since there was only one zone to drain the barefoot completion was suitable to all fields. This paper will describe the experience acquired running screens in 28 horizontal open hole wells in Brazil. Among them 19 have been producing oil and 1 injecting water. The other 8 haven't been connected yet to platforms so only results of production( or injection) tests will be reported.Several improvements were made on the equipment, drilling fluid, procedures and in the well design due to the problems faced during the execution of the jobs.As a result, the main objectives were achieved and new trends were established aimed at deep water fields development.Recently, some horizontal wells have been gravel packed and better productivity indexes were reached. The main issues and results for those gravel packings( three jobs so far) will be mentioned.
TX 75083-3836, U.S.A., fax 01-972-952-9435. AbstractThis paper presents field data from the acidizing of several horizontal, gravel-packed, water injection wells in the deepwater field of Marlim Sul, Campos Basin, Brazil. We describe the keys to the strategy that led us to achieve highly successful results, which involved changes in the composition of the drill-in fluids (DIF), the use controlled acidizing parameters and special acidizing tools that provide mechanical diversion, and modifications in the conventional acidizing program, that made fluids compatible with the acidizing tools. Since the main type of damage present in the wells is the mudcake from the DIF, small acid volumes are able to remove all damage. The small damage penetration also recommends low injection rates, instead of the traditional high rates that would not provide enough contact time to dissolve the damage and would create preferential paths for the acid.Before the use of the new strategy, the injections wells in Marlim Sul were treated with regular wash pipes, with no guarantee of mechanical diversion, and poor results. After starting to use specially designed acidizing tools (one-trip or straddle packer), and to minimize solids and filtrate in the DIF, the average completion efficiency (CE) after the treatments became 77%, what delivered injectivity indexes far above the injection quotas defined by reservoir engineering. A subsequent improvement was to start acidizing the whole horizontal section, instead of only the points of higher damage, as shown by the flowmeter logs. This has made the final completion efficiencies come very close to 100% for all treatments. As a consequence of that, and of the good results also obtained in the producer wells, the production platform P-40 became overloaded with oil and a new production facility, FPSO-Marlim Sul, had to be added to the project to accommodate the extra oil. Due to the good results obtained, all the other deepwater fields at the Campos basin adopted the same strategy for acidizing their horizontal injectors.The outline of the strategy presented in this paper may be helpful for improving the results of acidizing jobs of horizontal water injectors in similar offshore fields around the world. The pioneer application of special acidizing tools, the modifications in the DIF composition, and the use of controlled acidizing parameters constitute very important advances for the complex task of acidizing horizontal wells.
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