Crystallization and growth of anisotropic
nanocrystals (NCs) into
distinct superlattices were studied in real time, yielding kinetic
details and designer parameters for scale-up fabrication of functional
materials. Using octahedral PbS NC blocks, we discovered that NC assembly
involves a primary lamellar ordering of NC-detached Pb(OA)2 molecules on the front-spreading solvent surfaces. Upon a spontaneous
increase of NC concentration during solvent processing, PbS NCs preferentially
self-assembled into an orientation-disordered face-centered cubic
(fcc) superlattice, which subsequently transformed into a body-centered
cubic (bcc) superlattice with single NC-orientational ordering across
individual domains. Unlike the deformation-based transformation route
claimed previously, this solid–solid phase transformation involved
a hidden intermediate formation of a lamellar-confined liquid interface
at cost of the disassembly (melting) of small fcc grains. Such highly
condensed and liquidized NCs recrystallized into the stable bcc phase
with an energy reduction of 1.16 k
B
T. This energy-favorable and high NC-fraction-driven bcc
phase grew as a 2D film at a propagation rate of 0.74 μm/min,
smaller than the 1.23 μm/min observed in the early nucleated
fcc phase under a dilute NC environment. Taking such insights and
defined parameters, we designed experiments to manipulate the NC assembly
pathway and achieved scalable fabrication of a large/single bcc supercrystal
with coherent ordering of NC translation and atomic plane orientation.
This study not only provides a design avenue for controllable fabrication
of a large supercrystal with desired superlattices for application
but also sheds new light on the nature of crystal nucleation/growth
and phase transformation by extending the lengths from the nanoscale
into the atomic scale, molecular scale, and microscale levels.