The size of droplets generated by piezoelectric drop-on-demand (DOD) droplet generators can be varied to a certain degree within one order of magnitude. This variation means that the droplet size is not solely determined by the nozzle diameter, and the droplet generation process is not restricted to drops extruded through a nozzle in conventional operation. By varying the electronic driving pulse, different droplet sizes can be obtained. To investigate the interaction of piezoelectric pulse excitation and the finally produced droplets, different approaches are applied. A comparison of a modal analysis of a pure piezo based on mechanical admittance calculations proofs the usability of electrical impedance measurements. This kind of measurements are then compared to finite-element simulations of a coupled piezo system -one as actuator, the other as pressure sensor -to extend the usable methods with the result that the fluid is of minor influence on the modal frequencies. Last, two phase fluid flow simulations with consequent pressure wave evaluations of the fluid show different pressure wave frequency specta than the modal analysis.
KeywordsPiezoelectic droplet-on-demand droplet generator, modal analysis, compressible two-phase flow Introduction Piezoelectric droplet generators are used commercially in inkjet printers as well as scientific instruments to, e.g., investigate single droplet phenomena like combustion [1] or drop collisions [2]. For controlled production of monodisperse droplets, drop-on-demand offer the possibility of generating droplets of different size solely by applying appropriate electrical signals to the piezoelectric actuator in 'w'-waveform [3] or in the form of staircase voltages [4]. Temple [5] suppossed that droplets can be generated with a much smaller diameter than the nozzle orifice and this is related to a 'Faraday Resonance', i.e. a resonance phenomenon that occurs in vertical oscillation of a column of liquid with a free surface. These surface wave resonances are a consequence of a pressure rise near the nozzle and lead to a transfer of energy and momentum from the acoustic field to the droplet. The generation of droplets smaller than the nozzle orifice is of interest, e.g., to produce small droplets of a suspension. In this case, typical DOD droplet generators with a nozzle diamater well below 70 µm tend to clogg with the consequence of a laborious cleaning process. Therefore, a dismountable droplet generator is developed to enable simple cleaning. Additionally, the nozzle diameter is increased to 200 -300 µm which is unusual for common fluids like water [6]. The generation parameters (i.e. pulse voltage and pulse time) for fluids with different viscosities and surface tension is experimentally tested. The transfer of momentum of a piezo actuator to the tube structure in the way of a modal analysis is also investigated and delivers preferred excitation frequencies of the solid tube part to the fluid. Last, the response of a compressible fluid to a pressure pulse is analyzed ...