Selection of rational electrochemical methods for controlling the efficiency of machining of corrosion-resistant steel

Abstract

The article discusses methods of controlling the processes of mechanical processing based on electrochemical effects. The corresponding anodic polarization curves of 1X18H9T steel obtained in electrolyte solutions without and with stirring are presented. The article discusses methods of machining processes control based on electrochemical effects. Lubricating and cooling technological media (LCTM) used in machining are in most cases electrolytes, therefore, electrochemical processes and phenomena actively occur during contact dynamic machining. It is possible to control the processes of machining by acting on the system elements of the tool - LCTM- part, in particular by activating the LCTM and reducing the strength characteristics of the processed steel in the cutting zone. A reserve for increasing the efficiency of mechanical processing can be the composition selection of the applied LCTM, combined with the simultaneous electrochemical polarization of the treated surface of friction pair parts. It was found that when cutting, the efficiency of machining and the chip shapes are changed, which is explained by the influence of the current density on the strength of the processed steel. In the conditions of machining, complex dynamic processes occur due to the rotation of the work piece and/or tool, so it is necessary to take into account the hydrodynamic phenomena and processes that arise in this case. Electrode potentials are considered to be the most important characteristic of the metal cutting process. The potential of the system can regulate such processes and indicators as wear and surface micro hardness. Anodic polarization curves of the steel 1X18H9T obtained in various electrolyte solutions without stirring and with stirring on a rotating disk electrode are given. The study allowed determining the factors affecting the processes occurring in the cutting zone and to identify rational current densities due to simulating the conditions of real technological processes of the combined steel processing. The increase in the processing intensity of the steel 1X18H9T with the cutting zone polarization is associated with the action of factors activating the selective anodic dissolution of the processed alloy.