The last few years have seen considerable advancement in SiGe technology due to the potential for achieving device speeds greater than those obtained with silicon only devices. 1-3 Si 1Ϫx Ge x heterostructures have found applications in fabricating heterojunction bipolar transistors (HBTs), 4-17 and in channel engineering, 18 as gate material, 19 and in contact resistance applications 20 in insulated gate field effect transistors (IGFETs). In order to fabricate such devices, excellent control over the morphology and composition of epitaxial Si 1Ϫx Ge x films is mandatory. For Si 1Ϫx Ge x films to be useful, they should be microscopically smooth and exhibit good crystalline quality.Si and Ge are completely miscible over the entire composition range. 5 Hence, they can be intermixed to form a stable alloy, Si 1Ϫx Ge x , where x represents the mole fraction of Ge in the alloy. However, the lattice constant of Si is about 4.2% smaller than that of Ge, leading to a number of practical difficulties in deposition of SiGe alloys for use in semiconductor applications. 21 In order to retain crystal perfection at low Ge compositions, e.g., less than 30 mol %, the Si 1Ϫx Ge x films need to adopt the smaller lattice constant of the host material without relaxing. This accommodation, known as strained layer epitaxy, induces compressive strain in the overlying film. Strained layer epitaxial films are stable only under a narrow range of conditions, dependent on the film's effective strain, which increases with increasing Ge composition and film thickness, and also depends on the temperature of subsequent treatment. Films with a high Ge content must be deposited at low temperatures to prevent relaxation, and they must be very thin if they are to be stable. 22,23 Band structure, optical properties, and the carrier mobility are determined by the homogeneous strain in the lattice structure. The homogeneous strain is, therefore, a key factor in determining the usefulness of the layers. The strain can relax by forming crystalline defects and/or three-dimensional growth, which degrade the electrical characteristics.The film thickness, t m , at which transition from smooth to rough morphology takes place, depends on the mole fraction of Ge in the Si 1Ϫx Ge x films and the temperature of deposition. The choice of temperature for deposition of Si 1Ϫx Ge x films requires the balancing of two competing temperature requirements. The atoms should have sufficient mobility to achieve good quality epitaxy. The mobility of atoms increases with increase in temperature. However, the transition from smooth to rough surface morphology, which tends to degrade morphological quality and which is needed for current device applications, is enhanced at a given film thickness at higher growth temperatures.In this paper, we investigate the effect of processing conditions such as deposition temperature, input gas phase composition, flow rates, and deposition time, on the resulting Si 1Ϫx Ge x film composition, morphology, and crystalline perfection, using the ...