The continuous increased energy density of lithium-ion
batteries
has led to growing concern about the safety issues, which has prompted
the development of sensing technologies to achieve real-time state
monitoring. However, the limited space in the lithium-ion battery
pack presents great challenges of physical size and energy consumption
for the existing current sensors. In the present work, a PVDF-TrFE/Metglass
magnetoelectric laminate sensor with a minimized flexible structure
and high temperature resistance was fabricated. By the in
situ coating and polarization of the piezoelectric PVDF-TrFE
on the magnetostrictive Metglass, the transition layer between them
was eliminated to reduce the interfacial stress transfer losses. The
well-formed interface resulted in high linearity over 0.981 and an
excellent magnetoelectric response with a current sensitivity of 0.058
μV/mA. Additionally, the high Curie temperature of PVDF-TrFE
provides the magnetoelectric sensor with high heat resistance over
120 °C. The PVDF-TrFE/Metglass magnetoelectric sensor can monitor
the fluctuation of the lithium-ion battery current, enabling real-time
detection and early warning of external short circuits and vibration
impacts, presenting great value in lithium-ion battery safety monitoring.