modeling technique for this process regarding its goals, conditions, and specifications. After comprehensive study of the available methods for modeling HSM processes, to build up a proper condition monitoring system, sensor signals are to be utilized to form a reference model which non-intrusively reflects the performance of the system. Therefore, a desired reference model has to apply more efficient feature extraction and artificial intelligence (AI) techniques to be more repeatable and generalizable. Since milling signals are complex, a time-frequency analysis method, namely wavelet, is applied for feature extraction. Considering the high dimension of the wavelet features, clustering methods are used for dimension reduction and also as an interpretation layer between the signal feature extraction subsystem and artificial intelligence blocks. This research illustrates the performance of artificial intelligence based techniques for modeling of high speed end milling experimental data. Studied and developed methods are applied on wavelet features of force and vibration signals to illustrate the repeatability and accuracy of their results. It is shown that the proposed structure as well as the developed artificial intelligent method can present the status of the process and can be applied for fault diagnosis and TCM purposes. It is also discussed that how application of available data mining methods with a proper structure may improve the performance of existing reference models towards more efficient utilization of available experimental data and easily generalizable reference models.