Conspectus
Intermetallic
nanoparticles (iNPs) have been the subject of many
recent reports for their demonstrated applications as highly active
and selective heterogeneous catalysts. As a subclass of alloys, intermetallic
compounds possess ordered crystal structures and, therefore, well-defined
atomic environments, unlike the solid solution of alloys whose atomic
arrangements are random and locally unpredictable. Catalytically active
iNPs typically contain a group 8–10 transition metals as the
“active” metals. They usually also include an “inactive”
metal that does not directly participate in the catalytic reaction
but can significantly modify the active metal’s behavior. The
choice of the inactive metal component can range across the periodic
table.
A few general challenges remain to design iNPs as heterogeneous
catalysts with outstanding performance. Synthetically, the high surface
energy of small nanoparticles is prone to their aggregation, while
maximizing the surface-to-volume ratios is highly desired for efficient
noble metal utilization. Additionally, even though the formation of
bulk intermetallic compounds has been extensively studied, the formation
of intermetallic phases at the nanoscale can behave differently. For
example, the formation temperatures of iNPs are often drastically
different from those predicted from the bulk phase diagrams. This
behavior often leads to further challenges in the synthesis of iNPs.
In addition to synthetic challenges, it is also critical to demonstrate
the performance of iNPs in catalysis and establish the structure–property
relationships. Instrumental and computational techniques often assist
the understanding of catalytic properties. Due to the long-range order
of intermetallic structure, various electron and X-ray techniques
are often used to precisely determine the structure of iNPs. Structural
modeling in density functional theory (DFT) calculation can also benefit
from such ordered structures. These techniques have siginificantly
improved the understanding of enhanced catalytic properties of iNPs
in thermo-, electro-, and photocatalysis. Hydrogenation of furfural
to furfuryl alcohol, for example, is a model reaction where PtSn iNPs
show enhanced activity and chemoselectivity in hydrogenating CO
rather than CC bonds. This superior catalytic performance
can be correlated to the change in the geometric and electronic surface
structure of the PtSn iNPs based on careful instrumental and computational
characterizations. Additionally, intermetallic surfaces can be further
modified by ligands or defects. While adding complexity to iNP systems,
these modifiers provide additional control over their catalytic properties.
In this Account, taking encapsulated iNPs in mesoporous silica
as an example, we review the current strategies to develop iNPs as
high-performance heterogeneous catalysts, with insights on the distinct
formation behavior of iNPs compared to bulk intermetallic materials.
We then highlight thermo- and electro-catalysis reactions to which
these iNP catalysts a...