The electrocatalytic synthesis of urea significantly
reduces energy
consumption compared with that of the traditional Haber–Bosch
process. However, few studies regarding suitable electrochemical reactors
have been conducted. In this study, we conducted electrolysis in a
dual-chamber microbial electrolysis cell with low energy consumption
to simultaneously degrade organic matter in wastewater and directly
utilize the generated urea in agricultural applications. Detailed
optimization and evaluation of low-cost Fe–N–C electrocatalysts
prepared via a two-step annealing were conducted. Electroreductions
of N2 and CO2 on the bifunctional catalysts
generated a favorable amount of urea (0.156 mmol g–1 h–1), and the Faradaic efficiency reached a high
level of 2.13%. The gas diffusion electrode significantly enhanced
mass transfer between the gaseous reactants and cathode compared with
that over the carbon paper electrode. This study provides a promising
strategy with low economic and environmental costs for the practical
application of urea electrosynthesis in rural areas.