To improve the surface wear resistance, plasma nitriding of the prefabricated Cu-Ti films on the C17200 Cu alloy is performed to investigate the effects of the composition of the Cu-Ti films on the microstructure and the mechanical properties of the modified surface. The results firstly showed that obvious microstructure evolution appeared during the thermo-plasma nitriding process, where both the surface morphology of the composed phases and the cross-sectional profiles of the multiphase coatings varied for the three types of films. Small amounts of Ti-N compounds, Be 3 Ti 2 Cu, and different types of Cu-Ti intermetallics formed in the multiphase coating after plasma nitriding, which is dependent on the composition of the prefabricated Cu-Ti film. Correspondingly, the surface hardness and the wear resistance of the C17200 Cu substrates were obviously improved, with the obtained adhesive strength of the substrate reaching a satisfactory range. Coatings 2019, 9, 694 2 of 15where the Cu-Ti intermetallics of varying Cu/Ti ratios and the Ti-N compounds of different Ti content were identified. The simulation results by the first-principle study also indicated the possibility for the formation of these phases and the possible contribution to the improvement of the surface mechanical properties [14,15]. However, the low efficiency of the surface modification process prompts us to propose the novel process by combination of the fabrication of a gradient Cu-Ti film and the plasma nitriding in our recent research, which shows great potentiality to produce the multiphase coating efficiently, with the obtained wear properties at the same level [16], which can also help to solve the problem of weak bonding strength between the single-layered Ti-N coating and the subsurface layer by the formation of Cu-Ti intermetallics between the Cu substrate and the Ti-N surface layer [8]. Actually, the Cu content in the prefabricated film should also contribute to the changing mechanical properties of the coating [17,18]. However, the previous investigations paid little attention to the influence of the initial Cu-Ti film composition on the obtained mechanical properties for the multiphase coating on C17200 Cu alloys.This paper discusses a further study on the effects of the prefabricated Cu-Ti film on the microstructure and mechanical properties of the multiphase coating by thermo plasma nitriding on C17200 Cu alloy. First, the microstructure and the surface characteristic of the prefabricated Cu-Ti film were studied. Then, the microstructure evolution during the plasma nitriding process was explored. Finally, the mechanical properties and the wear performance of the three types of coatings were evaluated.
Materials and Methods
Experimental Material and MethodThe chemical composition of the C17200 Cu alloy is listed in Table 1. The copper alloy bar was processed into a size of φ20 mm × 4.5 mm, by wire-cutting for the subsequent surface modification treatment, the structure analysis of the modified layer, and the mechanical performance tes...