A sustainable
and effective sulfuric acid-based process with the
combination of facile acid leaching and electrowinning has been developed
for the recovery of valuable elements from spent silver oxide batteries.
Results suggest that the dissolution of elementary Ag was markedly
promoted by the presence of MnO2 in the spent silver oxide
batteries. Also, H2O2 was added to support an
improved Mn and Ag extraction after 240 min of leaching. In the leaching
step, 97% of silver and over 99% of Mn and Zn could be extracted under
the optimum conditions: 1 mol/L H2SO4, a leaching
temperature of 70 °C, an S/L ratio of 50 g/L, addition of 3 v/v
% H2O2 at 240 min, and a total leaching time
of 270 min. Ultra-pure silver (Ag w/w % ≥ 99.98%) was further
recovered from the pregnant leaching solution (PLS) by potentiostatic
electrowinning. Under the optimum deposition potential of −0.10
V and after 4 h of electrowinning, the silver recovery reached 98.5%
with a high energy efficiency of 98.7%. Simultaneously, 5.6% Mn was
recovered on the anode in the form of MnO2. Overall, these
promising results suggest feasibility in the recycling of silver oxide
batteries in sulfuric acid media.