Simulation and Analysis of hot forging dies for Pan Head bolt and insert component.

Rajiev, R.; Palaniswamy, S.

doi:10.1016/j.matpr.2017.11.401

Cited by 5 publications

(2 citation statements)

References 6 publications

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“…The temperature of the billets and tools was measured by an infrared thermometer range (-32_1650 ⁰C). Higher forging temperatures and pressures result in larger mechanical, thermal softening, and plastic deformation in the die forging process [13]. The production process of the fastener head was investigated with closed-die hot forging with flash.…”

Section: Experimental Workmentioning

confidence: 99%

Improvement of Metal Forging Processes by Stresses and Temperatures Analysis

Mohammeda¹,

Aliyu²,

Allow³

2022

ETJ

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 The research discussed the causes of plastic deformation in dies.  The temperature range employed in the forming process affected the quality of the analysis.  The features gained in the hot forging process were determined and thoroughly studied.  Development of hot forging tools and procedures.The mechanical components are produced by various fabrication methods, although forged products have excellent mechanical characteristics at a minimal cost. The stress and temperature analysis process in the closed die hot forging contributed to finding failure regions in these dies through simulations in the FE program. This enables the process to be improved and reduced time and mineral losses. A simplified model was used to represent the forming process, with a temperature of (1150-950 °C) was simulated using MSC Simufact software. The forge fastener head product is formed with a horizontal mechanical press of 800 tones. In this research, the workpiece material used Ck45 alloy steel, 56NiCrMoV 7 tool material. The results illustrate the maximum equivalent stresses values, and the maximum value was 739.70 MPa / 240.64 on lower die and product at a heating temperature of 950 °C, respectively. The local plastic deformation would be expected at places where the maximum stress is generated and exceeds the yield strength of the die material.

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Section: Experimental Workmentioning

confidence: 99%

Improvement of Metal Forging Processes by Stresses and Temperatures Analysis

Mohammeda¹,

Aliyu²,

Allow³

2022

ETJ

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“…During upsetting the hexagon some unfilled sections occurred and the flash which disqualifies the product as incompatible with the relevant standards. In paper [4] focuses on the modeling, simulation and analyses of the hot forging die for Pan head bolt and insert component die. The final results are in the form of different stresses distribution occurs in die cavity.…”

Section: Introductionmentioning

confidence: 99%

Archives of Metallurgy and Materials

Nowotyńska¹,

Kut²,

Osetek

2019

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The article presents an analysis of stresses in the current tool system of the die during the implementation of the third forging operation of the screw M12 class 10.9 with cylinder head and hexagonal socket. It was assumed that the level of negative cracking due to stress can be reduced by using a mounting interference between the die and the tube blank. Due to the design of the tool system value of the die, the interference value cannot be too large. Therefore, an analysis of the influence of the interference between the die and the tube blank in a die tool system on the value and distribution of stresses in the individual components. An analysis of the assembly stresses and the stresses occurring during the process of deformation of the shaped head of the screw was done. The calculations were performed using a commercial software package MARC / Mentat.

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