Simulation and experimental research on the wear of synchronous quadruple rotor of an internal mixer during the mixing process

Self Cite

Studies show that the long-term operation of a rubber mixer results in wear at the end face of the mixer. End face wear increases the gap between the mixing chamber and the end face, resulting in leakage and a reduction in the mixing performance, affecting the final product’s quality. Therefore, it is essential to investigate the wear of the metal face during the mixing process. The present study added aramid fibers to a rubber compound using a mechanical blender to obtain a composite material. Then, the influence of the aramid fibers on the metal friction and wear of the end face of the mixer was analyzed. This article introduces the concept of the wear ratio and explores the friction and wear of metals from the perspective of formulation technology for the first time. With the addition of aramid fibers, the proportion of abrasive wear of rubber on metal decreased, and the proportion of corrosive wear increased during the mixing process; however, when the addition of aramid fibers exceeded 3 phr, the balance of abrasive wear of rubber on metal increased and the proportion of corrosive wear decreased. It was found that aramid fibers have the property of friction reduction, which reduces the wear of the rubber blend on the metal. When the amount of aramid fibers added was 3 phr, the amount of abrasion of the rubber compound on the metal was the lowest.

Section: Methodsmentioning

confidence: 99%

Effect of the Addition of Different Amounts of Aramid Fibers on Metal Friction and Wear during Mixing

Han

Wang

et al. 2022

Self Cite

“…(1) Payne effect: a sharp increase in the strain of the composite material and a subsequent sharp decrease in the dynamic modulus. The Payne effect is closely related to the cross-linked network inside the compound and reflects the particle dispersion of the composite [ 15 , 16 , 17 , 18 ].…”

Section: Methodsmentioning

confidence: 99%

Effects of Different Metals on Properties and Friction and Wear of Composite Materials

Chen

2022

With the vigorous development of the automobile industry, the rubber industry has also made continuous progress. As necessary mixing equipment in the rubber industry, the internal mixer is required to undertake a lot of constant work for a long time, which inevitably causes wear to the internal mixer. On the one hand, the wear of the metal on the end face of the internal mixer will lead to an increase in the gap between the inner mixing chamber and the end face, which will lead to material leakage, affect the material ratio of the rubber mixture, and ultimately affect the performance of the rubber mixture. On the other hand, the wear of the end metal of the internal mixer is an increasing process, and the tiny metal particles of the end metal will be incorporated into the rubber mix along with the mixing process, affecting the performance of the rubber mix. At the same time, the disassembly and repair of the internal mixer are complex, and the end face maintenance is difficult. Therefore, finding a kind of end face metal with good wear resistance, long service life, and no influence on rubber compound performance is essential. This paper takes the end face metal of the internal mixer with severe wear as the research object. The wear degree of the metal after friction between MCYD-4 alloy, YW-15 alloy, wear-resistant stainless steel, tungsten carbide alloy, and the rubber compound is compared. The changes in the properties of the compounds after rubbing were investigated. The study found that the tensile tear properties, wet skid resistance, and rolling resistance of NR/BR composites differed when different end-face metals were selected for mixing, but the gap was small. When the end-face metal is YW-15 alloy, the NR/BR composites have the best dispersibility, the most robust tensile tear performance, the best wet-skid resistance, and minor rolling resistance. When the end face metal is the other three alloys, the physical and mechanical properties of the NR/BR composites are reduced to different extents. In this paper, starting from the actual working conditions, considering both abrasive wear and corrosive wear, the friction and wear between the rubber compound and the four kinds of metals commonly used on the end face of the internal mixer are studied. The metal that has little effect on the performance of the rubber compound and is the most wear-resistant was found. This paper is of great significance for improving production efficiency and prolonging the life of the internal mixer.

“…Accordingly, this two-stage reaction can be considered condensation between adjacent TESPTs chemically bonded to the silica surface. The silanization reaction can be expressed as follows (Figure 4): (4) Three-dimensional shape observation: In the present study, a 3D laser measuring microscope was used to observe the surface morphology of the metal and measure the metal wear based on the volume reduction in the metal grinding head [39][40][41][42][43][44][45]. (5) Dispersion test: A dispersion meter was used to test the degree of dispersion and obtain the dispersion value according to the ASTM D7723 standard.…”

Section: Silanizationreaction Mechanismmentioning

confidence: 99%

The Effect of Different Dosages of TESPT on Metal Friction and Metal Wear in the Mixing Process

Han

Wang

et al. 2022

Self Cite

Studies show that the dispersion of silica in the mixing process is an important factor affecting the wear of the mixing chamber. As the most important mixing equipment, the long operational life of the internal mixer will cause wear in the rotor and chamber of the internal mixer. This wear increases the gap between the rotor and chamber of the internal mixer, reduces the mixing performance, weakens the dispersion of packing, and adversely affects the quality of the rubber produced. Therefore, it is important to investigate the metal wear in the mixing process. This article examines the effect of the addition of different amounts of silane coupling agents on metal friction and wear during the mixing process. The silane coupling agent has two functions. The first is to make the surface of the silica hydrophobic, enabling it to combine the inorganic matrix of the silica with the organic matrix of the rubber; the second is to inhibit the aggregation of the silica in the rubber. In the present study, we examine (1) the influence of different formulations on the friction and wear of the metal in the mixing chamber from the perspective of formulation technology, and (2) the correlation between corrosion wear and abrasive wear. It is found that a rubber compound with 6 phr of TESPT has the lowest metal wear and that adding more TESPT does not affect the degree of metal wear. As the amount of TESPT increases, the proportion of abrasive wear decreases, while the proportion of corrosive wear increases, reaching a maximum of 20.7%. In our study we found that abrasive wear is the predominant wear mechanism of a rubber compound on metal. In contrast, the corrosive wear caused by high-temperature water vapor still occupies a large proportion of the total wear. Therefore, improving silica dispersion and reducing abrasive wear are extremely important methods to protect the mixing chamber. However, the corrosion of metals by high-temperature water vapor should also be considered when preparing for the mixing process.