Simulation Based Measuring the Benefits of Converting to Lean Product Design and Development: A Case Study of Manufacturing Sector of Pakistan

Sajid, Muhammad; Wasim, Ahmad; Hussain, Salman; Jahanzaib, Mirza

doi:10.12913/22998624/103384

Cited by 3 publications

(3 citation statements)

References 24 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…[74] The Benchmarking Method to Diagnose How Lean is the PDP at Companies [75] Digital LPD [76] Measuring the benefits of transformation to LPD via simulation [77] Discrete event simulation and integer linear programming models are used to determine the impact of engineering tasks on lean engineering PD performance [79,80] Axiomatic Design-Based Guidelines [81] Industry 4.0. and LPD [86], SMART Readiness Maturity Assessment tool [87], Four-field explanatory model of LPD [88] Step-by-step framework for achieving an effective LPD [89] How to eliminate waste in NPD through various management factors Appendix B -LPD, which assumes a holistic systems perspective; existing experience of implementing an LPD system besides that of Toyota 2011 [3] -definition of LPD and its enablers -proposed five enablers of LPD, which serve as the basis for the LPD building blocks.…”

Section: Authorsmentioning

confidence: 99%

“…-assessing the maturity level of ECM-engineering change management, incorporating lean criteria -engineering change management maturity assessment model with lean criteria for the automotive supply chain -Efficient knowledge capture and integration in the ECM process in a usability-driven way 2019 [76] -measuring the benefits of transformation to LPD via simulation -the results of the simulation indicate that the proposed LPD model is effective in improving the utilisation rate, the overall time in the system, the waiting time, the value-added time, the work-in-process time, and the overall number of resources consumed.…”

Section: [62]mentioning

confidence: 99%

See 1 more Smart Citation

Trends and Future Research Direction of Lean Product Development

Cukor Kirinić,

Hegedić

2023

Sustainability

View full text Add to dashboard Cite

The field of product development (PD) has an excellent opportunity to achieve the benefits of lean principles. The literature on lean product development (LPD) is growing and is extensive, but it needs to be more systematic. A distinct, comprehensive, and up-to-date review of LPD literature is necessary. Motivated by studying and understanding contemporary themes and the current trends in the LPD research area, this article reviewed 85 previously published papers across three scientific databases from 2011 to 2022. Using literature review methodology, we determined for every article: research motivation or gap filled, key findings and significant contributions, and suggestions for future research. That helps structure the field of research into nine domains according to the gaps the authors wish to fill. The results indicate that over the past decade, the LPD literature has shown trends towards synergy of LPD with green, sustainability, circular economy, industry 4.0, and digitalisation. Finally, the article proposes six future research directions.

show abstract

Section: Authorsmentioning

confidence: 99%

Section: [62]mentioning

confidence: 99%

Trends and Future Research Direction of Lean Product Development

Cukor Kirinić,

Hegedić

2023

Sustainability

View full text Add to dashboard Cite

show abstract

“…Additionally, most researchers focus on providing the manufacturing cost as a decision variable for designers, 41 and fewer have considered the dynamic nature of customer requirements. Organizations require to follow these variations in customer needs over time in the process of product design.…”

Section: Introductionmentioning

confidence: 99%

Application of set‐based concurrent engineering methodology to the development of cost modeling system for metal casting process

Sajid

Wasim

Hussain

et al. 2022

Systems Engineering

Self Cite

View full text Add to dashboard Cite

In recent years, the reliable, accurate, and timely estimate of product cost at the conceptual design stage can enhance the competitiveness of a casting part. Set‐based concurrent engineering has emerged as an efficient solution to overcome this limitation as it provides simultaneous design procedures to positively assist the designer in achieving the required customer values in a short time and low cost. Therefore, this study attempts to integrate the set‐based concurrent engineering methodology into the development of a cost modeling system for the metal casting process. The system architecture is comprised of a user interface, knowledge database, and CAD modeling system. A detailed working flow process of the developed cost modeling system has been proposed under the guidelines of set‐based concurrent engineering. Further, the proposed methodology is demonstrated and validated by employing a real‐time casting part that was manufactured using the sand casting process. The implementation of the system provided many tangible benefits to the collaborative company including a decrease in cost estimation time (∼50%) and part rejection rate (∼32.3%). Further, the developed cost modeling approach provided a cost estimate near the actual cost of the product (∼4% deviation). It truly proves the significance of the developed system for the practitioners who believe that accurate and timely estimates of product manufacturing cost at the design stage can enhance the competitiveness of a product.

show abstract