Simulation based Performance Analysis of Production Intralogistics

Golova, Jelena; Mahmood, Kashif; Raamets, Tõnis

doi:10.1088/1757-899x/1140/1/012026

Cited by 5 publications

(3 citation statements)

References 7 publications

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“…Dalam hal ini, Industri manufaktur perlu memanfaatkan sumber daya secara efektif dan efisien untuk meningkatkan kinerja proses operasional untuk memenuhi permintaan pasar [2]. Karena permintaan yang meningkat, pelaku bisnis terus melakukan pemantuaan proses manufaktur pada seluruh sumber daya [3].…”

Section: Pendahuluanunclassified

“…Karena permintaan yang meningkat, pelaku bisnis terus melakukan pemantuaan proses manufaktur pada seluruh sumber daya [3]. Sumber daya: Man, Machine, Methode, and Material sangat penting untuk di evaluasi [4], 4 M digunakan bersama departemen manufaktur dalam rangka penggunaan sumber daya secara efisien dan menyeimbangi beban kerja [2] untuk meningkatkan kinerja produksi [5]. Untuk itu, sumber daya produksi harus dilakukan perubahan yang terencana.…”

Section: Pendahuluanunclassified

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Designing System Production to Increase Production Capacity Using Simulation Methods

Hendra Setyo Haryadi,

Moengin,

Pudji Astuti

2023

j. teknik industri

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Intisari - PT. MF merupakan sebuah perusahaan manufaktur yang berorientasi dalam pembuatan produk transportasi air. Produk yang diangkat pada penelitian ini merupakan produk yang dibuat secara masal oleh PT. MF. Permasalahan yang dialami perusahaan ini adalah sistem proses dalam produksi belum terbentuk sehingga mempengaruhi kinerja dari produksi untung menghasilkan output dalam prosesnya. Tujuan penelitian ini untuk membuat dan mencarikan sistem proses produksi yang terbaik agar produktifitas atau kinerja produksi dapat meningkat. Rata-rata permintaan produk perminggunya yang dapat dihasilkan oleh bagian produksi sebanyak 10 unit, sedangkan rata-rata produk yang dihasilkan saat ini hanya berkisar 4 unit per minggu. Metode yang digunakan pada penelitian ini ada simulasi dengan bantuan software promodel. Sedangkan untuk data-data yang digunakan diperoleh dari hasil pengamatan, pengujian, pengukuran waktu kerja dan wawancara yang telah dilakukan kepada tim di lapangan. Dalam langkah awal penelitian dilakukan pengamatan dan analisa untuk mencari permasalahan inti yang terjadi. Setelah permasalahan ditemukan, lalu dilakukan analisa untuk pemecahan dari masalah tersebut sehingga akhirnya dilanjutkan untuk membuatkan model proses dengan cara simulasi.Pada saat pencarian model, dalam penelitian ini dilakukan beberapa rekayasa sistem yang dibuat untuk disimulasikan. Dari hasil analisa simulasi didapatkan 4 usulan model sistem proses yang dapat digunakan untuk mencapai peningkatan kinerja dari produksi. Dari ke-4 usulan tersebut terdapat 1 usulan yang dapat memberikan pengingkatan hasil output produksi menjadi 300 persen dari hasil sebelumnya dan dari 3 usulan yang lain dapat meningkatkan hasil output lebih dari 300 persen, yaitu sebnayak 15 unit per minggu. Peningkatan tersebut dapat dicapai dengan cara menambahkan beberapa stasiun kerja dan jumlah jam kerja setiap harinya. Abstract - PT. MF is a manufacturing company oriented in the manufacture of water transportation products. The product raised in this study is a mass-produced product by PT. MF. The problem experienced by this company is that the process system in production has not been formed so that it affects the performance of production to produce output in the process. The purpose of this research is to create and find the best production process system so that productivity or production performance can be increased. The average weekly product demand that can be produced by the production department is 10 units, while the average product currently produced is only around 4 units per week. The method used in this research is simulation with the help of promodel software. As for the data used, it was obtained from the results of observations, tests, and measurements of working time and interviews that have been conducted with the team in the field. In the initial steps of the research, observations and analysis are carried out to find the core problems that occur. After the problem is found, then an analysis is carried out to solve the problem so that finally it is continued to make a process model by means of simulation. From the results of the simulation analysis, there are 4 proposed process system models that can be used to achieve increased production performance. Of the 4 proposals, there is 1 proposal that can increase production output results to 300 percent from the previous results and from the other 3 proposals, it can increase output results by more than 300 percent, namely as many as 15 units per week. This increase can be achieved by adding several work stations and the number of working hours each day.

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Section: Pendahuluanunclassified

Designing System Production to Increase Production Capacity Using Simulation Methods

Hendra Setyo Haryadi,

Moengin,

Pudji Astuti

2023

j. teknik industri

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“…The internal logistics is a mixture of automation, facilities with low degree of flexibility and manually performed logistics activities. 3 Many studies have given a universal definition, technology, and implementation digital twin architecture, which can be used as the guide the construction of the digital twin system in specific scenarios. However, digital twin architecture needs further refinement during a new constructing process of intelligent factory internal logistics system, which need to consider all the whole logistics activities of internal logistics.…”

Section: Introductionmentioning

confidence: 99%

The architecture evolution of intelligent factory logistics digital twin from planning, implement to operation

Qiu,

Chen,

Wang

et al. 2023

Advances in Mechanical Engineering

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Digital twin is widely studied in the context of industry 4.0. It is expected that the application of digital twin in intelligent factory logistics can enrich connectivity, proactivity, and agility of the logistics. Architecture is one of the significant factors impacting on the selection of appropriate enabling technologies for constructing the intelligent logistics. This paper proposes a digital twin architecture for intelligent factory logistics. It mainly includes a physical layer, two cyber layers, and an interface layer. The architecture is in compliance with the architecture of the Human-Cyber-Physical System (HCPS). Moreover, the evolution of the architecture is elaborated during the planning, implement, and operation stages when construction of the digital twin. At the initial stage, human should participate in the decision-making process frequently to determine whether the results given by digital twin need to be changed. However, the data-driven model based digital twin will continually learn the human’s changing behaviors, thus constantly updating itself. It can evolution from digital model, digital shadow to digital twin with the continuous construction process. The ultimate digital twin should be able to assess operational key performance indicators (KPIs) and handle dynamic events.

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Human-Centred Decision Support System for Improved Picking-by-Line Warehouse Operations

Silva,

Santos,

Senna

et al. 2024

Springer Proceedings in Business and Economics

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Simulation based Performance Analysis of Production Intralogistics

Cited by 5 publications

References 7 publications

Designing System Production to Increase Production Capacity Using Simulation Methods

Designing System Production to Increase Production Capacity Using Simulation Methods

The architecture evolution of intelligent factory logistics digital twin from planning, implement to operation

Human-Centred Decision Support System for Improved Picking-by-Line Warehouse Operations

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