Simulation of induction heating technology for the production of seamless large diameter tees

Abstract

The article is dedicated to nonstationary simulation of induction heating technology for the production of seamless large diameter tees. A mathematical model of induction heating process representing a multi-physical (heat transfer and electromagnetism) task for technology of tees production is developed. Numerical simulation was carried out for a flat spiral inductor. The developed model was verified according to the results of experimental studies. The hydrodynamic 3D mathematical model is developed for the design of the inductor cooling system. Optimal operating modes are determined by simulation results and confirmed by experimental data. The calculation results are presented for pipes with wall thicknesses: 15 mm, 40 mm, 60 mm, 70 mm.

Investigation of an Electrical System for Induction Heating of Cylindrical Parts with Different Sizes

“…In [2] a method for making branches in pipes using induction heating is described, as well as a study of thermal processes in a heated pipe. It was determined that for the design of such inductors, it is necessary to take into account the electromagnetic characteristics of the pipe material (non-magnetic or magnetic steel), the change in physical parameters with temperature (resistivity, thermal conductivity, heat capacity), hydraulic processes in the inductor (laminar / turbulent mode), mechanical processes [3].…”