Renewable clean H2 has a very promising potential
for
the decarbonization of energy systems. Sorption enhanced steam reforming
(SESR) is a novel process that combines the steam reforming reaction
and the simultaneous CO2 removal by a solid sorbent, such
as CaO, which significantly enhances hydrogen generation, enabling
high-purity H2 production. The CO2 sorption
reaction (carbonation) is exothermic, but the sorbent regeneration
by calcination is highly endothermic, which requires extra energy.
Biogas is one of the available carbon-neutral renewable H2 production sources. It can be especially relevant for the energy
integration of the SESR process since, due to the exothermic sorption
reaction, the CO2 contained in the biogas provides extra
heat to the system, which can help to balance the energy requirements
of the process. This work studies different process configurations
for the energy integration of the SESR process of biogas for high-purity
renewable H2 production: (1) SESR with sorbent regeneration
using a portion of the produced H2 (SESR+REG_H2), (2) SESR with sorbent regeneration using biogas (SESR+REG_BG),
and (3) SESR with sorbent regeneration using biogas and adding a pressure
swing adsorption (PSA) unit for hydrogen purification (SESR+REG_BG+PSA).
When using biogas as fuel (Cases 2 and 3), these configurations were
studied using air and oxy-fuel combustion atmospheres in the sorbent
regeneration step, resulting in five case studies. A thermodynamic
approach for process modeling can provide the optimal process operating
conditions and configurations that maximize the energy efficiency
of the process, which are the basis for subsequent optimization of
the process at the practical level needed to scale up this technology.
For this purpose, process simulations were performed using a steady-state
plant model developed in Aspen Plus, incorporating a complex heat
exchanger network (HEN) to optimize heat integration. A comprehensive
parametric study assessed the effects of biogas composition, temperature,
pressure, and steam to methane (S/CH4) ratio on the process
performance represented by the selected key performance indicators,
i.e., H2 purity, H2 yield, CH4 conversion,
cold gas efficiency (CGE), net efficiency (NE), fuel consumption for
the sorbent regeneration step, and CO2 capture efficiency.
H2 with a purity of 98.5 vol % and a CGE of 75.7% with
zero carbon emissions can be achieved. When adding a PSA unit, nearly
100% H2 purity and CO2 capture efficiency were
achieved with a CGE of 77.3%. The use of oxy-fuel combustion during
regeneration lowered the net efficiency of the process by 2.3% points
(since it requires an air separation unit) but allowed the process
to achieve negative carbon emissions.