Simulation Power vs. Immersive Capabilities: Enhanced Understanding and Interaction with Digital Twin of a Mechatronic System

Abstract

Automation Studio, a specialised simulation software, offers virtual commissioning capabilities and robust tools for modelling the behaviour and performance of a pneumatic robot controlled by a PLC. Conversely, Unity is a versatile platform primarily used for creating high-quality 3D games and interactive simulations, providing immersive experiences with DTs through mixed-reality environments. This paper provides a study that compares and contrasts the simulation power of Automation Studio and the immersive capabilities of Unity in the context of developing digital twins for a mechatronic system. This research explores how these complementary approaches enhance the development, validation, understanding, and interaction with digital twins. By examining both platforms in this context, the article provides valuable insights for engineers, developers, and researchers looking to create digital twins for mechatronic systems, but not only. This study demonstrates the potential of leveraging the combined power of simulation and immersive capabilities to improve the interaction between the real robotic arm manipulator cylindrical type and its digital twin in different scenarios, using an OPC approach for mirroring. The combination of Automation Studio and Unity provides a powerful platform for applied science education in the field of the digital twin of mechatronic systems.

Design and Research of a Field Bus Control System Laboratory for Metal Mining, Beneficiation and Metallurgy

“…The advent of network distributed computer control systems, grounded in interface standardization and open data instructions [12][13][14][15], has rectified the limitations of traditional PLC control networks, dispelling information blockades and isolation controls. As highspeed fiber optics and wireless communication thrive, the DCS system has evolved into a fully distributed wireless remote-control network, deploying operational control on-site while facilitating direct analysis, decision-making, and optimization at the management level [16][17][18][19]. Its role as an essential foundation for intelligent control in non-ferrous metal mining, beneficiation, and smelting processes is now irreplaceable.…”