Simulation zur Optimierung von Schleifwerkzeugen mit definierter Kornanordnung

Kuster, Friedrich; Vargas, Guilherme Evangelista; Transchel, Robert; Wegener, Konrad; Pinto, Fabio Wagner

doi:10.3929/ethz-a-006104707

Cited by 1 publication

(1 citation statement)

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“…According to Brinksmeier et al [7], since core drilling is a bonded-abrasive process, the development of a kinematic-geometric model is one of the most applicable due to these models being able to calculate process characteristics and results from the tool path motion between tool and workpiece. Several industrial abrasive processes were modeled making use of this approach [8][9][10]. In the same manner, a new simulation for the design of segments for sawing was elaborated by Denkena et al [11] in order to predict the comportment of the diamond distribution pattern to increase the feed rate, and consequently, to increase the material removal rate.…”

Section: Introductionmentioning

confidence: 99%

Geometric-kinematic model for reinforced concrete core drilling

Marra

Fabbro

Kuffa

et al. 2023

Int J Adv Manuf Technol

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Since diamond-impregnated tools have a big share on tools for construction, the development of more efficient ones is necessary in the near future. The drilling speed performance is one of the concerns during the development of new diamond-impregnated segments in concrete core drilling. However, observations only based on experiments can be very costly, considering a quite demanding amount of material and workforce. One of the solutions to overcome these issues is the development of a geometric-kinematic model (containing a kinematic process model, material model, and drilling force model) to simulate the tangential and normal forces of diamond-impregnated segments in core drilling process. Such model is regularly used in the literature for the simulation of a bonded-abrasives process. The main purpose of the geometric-kinematic model is to generate simulations for the concrete core drilling for the tool performance estimation. This allows an evaluation of the geometric characteristics’ (diamond morphology, orientation, size, and positioning) impact of diamond-impregnated segments and of drilling parameters on the drilling force. The geometric-kinematic model will use detailed segment descriptions with stochastic and deterministic variables. The drilling simulation delivers a consistent drilling forces prediction in Utliberg concrete and ASTM A615 steel at the frequently used core drilling feed window. Besides, the model shows the competence to evaluate the impact of a diamond layer characteristics (diamond size and number of rows), allowing the comparison of distinct diamond arrangements designs between each other.

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