The
formulation of drug/polymer amorphous solid dispersions (ASDs)
is one of the most successful strategies for improving the oral bioavailability
of poorly soluble active pharmaceutical ingredients (APIs). Hot-melt
extrusion (HME) is one method for preparing ASDs that is growing in
importance in the pharmaceutical industry, but there are still substantial
gaps in our understanding regarding the dynamics of drug dissolution
and dispersion in viscous polymers and the physical stability of the
final formulations. Furthermore, computational models have been built
to predict optimal processing conditions, but they are limited by
the lack of experimental data for key mass transport parameters, such
as the diffusion coefficient. The work presented here reports direct
measurements of API diffusion in pharmaceutical polymer melts, using
high-temperature pulsed-field gradient NMR. The diffusion coefficient
of a model drug/polymer system (paracetamol/copovidone) was determined
for different drug loadings and at temperatures relevant to the HME
process. The mechanisms of the diffusion process are also explored
with the Stokes–Einstein and Arrhenius models. The results
show that diffusivity is linked exponentially to temperature. Furthermore,
this study includes rheological characterization, differential scanning
calorimetry (DSC), and 1H ssNMR T
1 and T
1ρ measurements to
give additional insights into the physical state, phase separation,
and API/polymer interactions in paracetamol/copovidone ASD formulations.