Soda
ash, as one of the most important chemicals, is mainly manufactured
by the Solvay process. However, the Solvay process consumes energy
at a rate of up to 9.7–13.6 GJ/ton Na2CO3. Here, we present an energy-saving method to produce soda ash in
a proton cycled membrane electrolysis (PCME) process. After forming
H+ and OH– at the anode and cathode in
electrolysis process, respectively. The H+-containing solution
is used to react with CaCO3 to obtain pure CO2, which is absorbed by the OH–-containing catholyte
to generate soda ash with a purity of 99.2%. Our experiments found
that the voltage required for PCME was 0.538–0.765 V at 10
mA/cm2, and the average current efficiency was up to 93.7%.
Therefore, the energy consumption in soda ash production can be reduced
to 5.32 GJ/ton soda ash, a decrease of about 60.9% compared with the
Solvay process.