Passive films formed on single grains of a polycrystalline pure iron substrate were investigated in 0.05 mol dm −3 sulfuric acid with a micro-capillary cell (MCC). Passivation behavior under the condition of potentiostatic polarization was strongly dependent on the crystallographic orientation of the substrate surface. Electrochemical impedance spectroscopy revealed that the charge transfer resistance of the passivated surface was determined by the substrate orientation. Galvanostatic reduction and XPS analysis of the surface passivated using the MCC showed that the substrate orientation affected the chemical state of iron in the oxide. The results suggested that the aging of the passive film formed on the iron substrate depended on its crystallographic orientation due to the differences in surface energy of the substrate surface that has a bcc lattice structure. It was concluded that the grain dependency on the electric property of the passive film arose from the compositional differences of the oxide film. © The Author A passive film, which is a protective oxide layer that forms on a metal surface, plays an important role in preventing corrosion of metallic materials. Through many efforts made by researchers, the mechanism and the kinetics of passivation of metals have been revealed.
1,2However, heterogeneous reactions such as pitting and local corrosion that frequently occur on passivated polycrystalline surfaces have not been considered in detail due to the lack of measurement methods to focus on the heterogeneity at micro-and nano-meter scales. Since most of the metallic materials used in various fields of industry are polycrystalline rather than single crystals, anisotropic corrosion of polycrystalline metals is one of the key factors that cause heterogeneous corrosion of metals. It has been shown in studies using single crystal metals 3-6 that the crystallographic orientation of the surface has effects on the corrosion behavior of metals, such as dissolution and oxide formation rates. Single grains of the polycrystalline surface are also characterized by individual crystallographic orientations, and the single grains cause anisotropic corrosion of copper, 7 iron, 8-11 magnesium, 12 titanium, 13,14 zinc, 15 tantalum and zirconium.
16The grain boundary, which is the border of two or three single grains, also has different electrochemical reactivity from that of the single grains. 17 From the viewpoint of the universality of grain-dependent corrosion that occurs on most metallic materials, elucidation of the detailed mechanism of grain-dependent corrosion has been required.The passivation mechanism and kinetics of polycrystalline iron have been intensively investigated for more than half a century due to their importance for industry. Passivation potential, 18,19 electrolyte pH [20][21][22] and anion concentration [23][24][25] affected not only the formation rate but also the property of oxide film. Computational simulation of the oxide growth mechanism on iron was also conducted.26 Graindependent passivatio...