We report a chemical
method to synthesize size-controllable SmCo5 nanoparticles
(NPs) and to stabilize the NPs against air
oxidation by coating a layer of N-doped graphitic carbon (NGC). First
10 nm CoO and 5 nm Sm2O3 NPs were synthesized
and aggregated in reverse micelles of oleylamine to form SmCo-oxide
NPs with a controlled size (110, 150, or 200 nm). The SmCo-O NPs were
then coated with polydopamine and thermally annealed to form SmCo-O/NGC
NPs, which were further embedded in CaO matrix and reduced with Ca
at 850 °C to give SmCo5/NGC NPs of 80, 120, or 180
nm, respectively. The 10 nm NGC coating efficiently stabilized the
SmCo5 NPs against air oxidation at room temperature or
at 100 °C. The magnetization value of the 180 nm SmCo5/NGC NPs was stabilized at 86.1 emu/g 5 days after air exposure at
room temperature and dropped only 1.7% 48 h after air exposure at
100 °C. The stable SmCo5/NGC NPs were aligned magnetically
in an epoxy resin, showing a square-like hysteresis behavior with
their H
c reaching 51.1 kOe at 150 K and
21.9 kOe at 330 K and their Mr stabilized at around 84.8
emu/g. Our study demonstrates a new strategy for synthesizing and
stabilizing SmCo5 NPs for high-performance nanomagnet applications
in a broad temperature range.