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The Mishrif formation in west Kuwait is a tight carbonate reservoir having low oil mobility. It is fractured and heterogeneous with wide variation in porosity ranging from 10 to 25%, matrix permeability of about 0.1 to 10 md, and 20°API oil. Production tests and geomechanical study results have revealed that productivity is mostly from the high-permeability matrix and critically stressed fracture networks. Recently, the Mishrif development has been dominated by horizontal wells to maximize reservoir contact and enhance productivity. However, a challenge in such openhole completion is the stimulation strategy requiring effective diversion technology due to the uneven acid distribution along the lateral section. To address those challenges, a novel engineered workflow has been implemented relying on distributed temperature sensing (DTS) to assess the fluid coverage across the openhole section. Results enable identifying high- and low-intake zones, segmenting the uncased section into intervals requiring different levels of stimulation, and making informed decisions regarding diversion requirements. The intervention was conducted in two stages. Coiled tubing (CT) was the selected fluid conveyance method on the first stage given its capacity for more controlled fluid placement, and high-rate bullheading stimulation was selected for the second stage. During the treatment, multiple challenges were faced, mainly driven by a high-permeability streak identified by the DTS near the heel of the lateral. The CT stimulation procedures were modified on the spot, and measures were taken to minimize the impact on the thief zone, which included a combination of diversion techniques, such as high-pressure jetting, dual injection, and pumping of a near-wellbore nonreactive diverter, which is composed of a customized blend of multimodal particles and degradable fibers to minimize fluid leakoff into the high-intake zone. Likewise, real-time downhole telemetry was crucial throughout the CT stimulation because it allowed the highest injection rate possible below the preset pressure limits, continuous monitoring of downhole dynamics along the intervention, and optimal actuation of the high-pressure jetting tool. Upon completion of the CT stimulation, a second DTS log was carried out to evaluate the fluid coverage and effectiveness of the diversion strategy, enabling further adjustment of the bullhead stimulation program. This stimulation workflow implemented in west Kuwait represents a cost-effective alternative to stimulate openhole tight carbonates. This study brings new perspectives for treating complex reservoirs in the region, and shares lessons learned for future interventions.
The Mishrif formation in west Kuwait is a tight carbonate reservoir having low oil mobility. It is fractured and heterogeneous with wide variation in porosity ranging from 10 to 25%, matrix permeability of about 0.1 to 10 md, and 20°API oil. Production tests and geomechanical study results have revealed that productivity is mostly from the high-permeability matrix and critically stressed fracture networks. Recently, the Mishrif development has been dominated by horizontal wells to maximize reservoir contact and enhance productivity. However, a challenge in such openhole completion is the stimulation strategy requiring effective diversion technology due to the uneven acid distribution along the lateral section. To address those challenges, a novel engineered workflow has been implemented relying on distributed temperature sensing (DTS) to assess the fluid coverage across the openhole section. Results enable identifying high- and low-intake zones, segmenting the uncased section into intervals requiring different levels of stimulation, and making informed decisions regarding diversion requirements. The intervention was conducted in two stages. Coiled tubing (CT) was the selected fluid conveyance method on the first stage given its capacity for more controlled fluid placement, and high-rate bullheading stimulation was selected for the second stage. During the treatment, multiple challenges were faced, mainly driven by a high-permeability streak identified by the DTS near the heel of the lateral. The CT stimulation procedures were modified on the spot, and measures were taken to minimize the impact on the thief zone, which included a combination of diversion techniques, such as high-pressure jetting, dual injection, and pumping of a near-wellbore nonreactive diverter, which is composed of a customized blend of multimodal particles and degradable fibers to minimize fluid leakoff into the high-intake zone. Likewise, real-time downhole telemetry was crucial throughout the CT stimulation because it allowed the highest injection rate possible below the preset pressure limits, continuous monitoring of downhole dynamics along the intervention, and optimal actuation of the high-pressure jetting tool. Upon completion of the CT stimulation, a second DTS log was carried out to evaluate the fluid coverage and effectiveness of the diversion strategy, enabling further adjustment of the bullhead stimulation program. This stimulation workflow implemented in west Kuwait represents a cost-effective alternative to stimulate openhole tight carbonates. This study brings new perspectives for treating complex reservoirs in the region, and shares lessons learned for future interventions.
The oilfield industry is rapidly changing towards reduced CO2 emissions and sustainability. Although hydrocarbons are expected to remain the leading source for global energy, costs to produce them may become prohibitive unless new breakthrough in technology is established. Fortunately, the digital revolution in the IT industry continues at an accelerating pace. A digital stimulation approach for tight formations is presented, using the achievements of one industry to solve the challenges of another. The fracture hydrodynamics and in-situ kinetics model is incorporated in the advanced simulator together with the detailed multiphysics models based on acid systems digitization, including rheology and fluid- carbonate interactions data obtained from the laboratory experiments. Digitization of fluid-rock interaction and fluid leakoff was performed using a coreflooding setup that allowed pumping concentrated acids in core samples at high-pressure/high-temperature (HP/HT) conditions. Varying the testing parameters across a broad range allowed refining the model coefficients in the simulator to obtain high accuracy in the predicted results. The digital slot concept was used to validate physical models in an iterative experimental approach. The software proved efficient at providing validation of multiphysics models used together with advanced slurry transport in the simulator. The fine computational grid allowed accurate predictions of the fracture geometry, etched width, and channel conductivity, resulting in realistic well productivity anticipations. Since multiple fluid systems of the acid stimulation portfolio were digitized and incorporated into the simulator, it was possible to optimize complex acid fracturing designs in the real field operations that included retarded single-phase and multiphase acid systems, self-diverting viscoelastic acids, and fiber- based diverting systems. Several case studies from multiple areas and reservoirs from Caspian and Middle East areas have demonstrated extremely positive oil and gas production results with reduced acid volumes with the digital stimulation workflow compared to conventionally stimulated offset wells. The digital stimulation workflow brings a new approach to acid fracturing optimization based on an integrated cycle in which high-resolution data from several sources are processed by powerful computing capacities. Starting from digitizing acid reactions with the core samples, through digitized rheology and particle transport in multiphysics models, an advanced numerical simulator tailors an optimum design from a number of acid system options, pumping rates, additive concentrations, and stage volumes to achieve best geometry of etched channels inside a fracture.
Located in Kuwait, the maturing Middle Marrat formation in the Raudhatain field faces many challenges, some of which are sustaining hydrocarbon production, efficient post-fracturing formation cleanup, and well flowback operations because of reservoir depletion. A functional solution to these challenges was achieved by implementing one of the first trials in Kuwait for a fully energized acid fracturing technique using enhanced stimulation fluids. The main challenges of stimulation in this depleted reservoir are the need for extended post-fracturing formation cleanup and the nitrogen lifting needed to unload the injected treatment fluids. This leads to higher operational costs due to additional intervention and the subsequent prolonging of the time until the wells are put on production. To tackle these challenges, high-retained-permeability acid fracturing fluids foamed with carbon dioxide were considered in the treatment design. The main benefits of energizing fracturing fluids using carbon dioxide (CO2) are the better fracture cleanup due to expansion of the stored compressed gas in the liquid CO2, fluid loss control that is provided by foam, minimized fracture conductivity damage, and higher hydrostatic pressure while pumping that translates to lower surface pressures during injection. The pad fluid system used as part of the fracturing technique is among the latest developments in the hydraulic fracturing products. It possesses a good rheology and high retained permeability and is simple to apply. In combination with the acid systems and CO2 foam, it can develop effective, high-conductivity fractures in high-temperature carbonate reservoirs. The pilot foamed fracturing treatment was carried out successfully, applying high injection rates and alternating a specifically designed low-polymer pad fluid with straight 15% hydrochloric acid and viscoelastic diverter in several cycles. The designed foam quality for the treatment was 40% with maximized pumping rate within the surface pressure limitation throughout the job. The desired levels of fracture face etching, leak off control, and fracture geometry development were all observed and substantiated by the treatment injection pressures and the post-treatment fracture modeling results. Although there was a substantial reduction in operational cost to the operator, a significant reduction in produced sour gas flaring time was made possible upon completion of the pilot job, which ultimately led to an earlier connection of the well to the production facility. The pilot well's net production gain was estimated at an additional 1,150 STB/D[SD1] of oil and an approximate 4 MMSCF/D of gas upon completion of the treatment, complete flowback and formation cleanup. The resulting time and cost savings as well as the increased incremental well productivity confirmed high perspectives for the implemented foam acid fracturing approach.
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