Catalytic
hydrogenolysis of polyolefins into valuable liquid, oil,
or wax-like hydrocarbon chains for second-life applications is typically
accompanied by the hydrogen-wasting co-formation of low value volatiles,
notably methane, that increase greenhouse gas emissions. Catalytic
sites confined at the bottom of mesoporous wells, under conditions
in which the pore exerts the greatest influence over the mechanism,
are capable of producing less gases than unconfined sites. A new architecture
was designed to emphasize this pore effect, with the active platinum
nanoparticles embedded between linear, hexagonal mesoporous silica
and gyroidal cubic MCM-48 silica (mSiO2/Pt/MCM-48). This
catalyst deconstructs polyolefins selectively into ∼C20–C40 paraffins and cleaves C–C bonds at
a rate (TOF = 4.2 ± 0.3 s–1) exceeding that
of materials lacking these combined features while generating negligible
volatile side products including methane. The time-independent product
distribution is consistent with a processive mechanism for polymer
deconstruction. In contrast to time- and polymer length-dependent
products obtained from non-porous catalysts, mSiO2/Pt/MCM-48
yields a C28-centered Gaussian distribution of waxy hydrocarbons
from polyolefins of varying molecular weight, composition, and physical
properties, including low-density polyethylene, isotactic polypropylene,
ultrahigh-molecular-weight polyethylene, and mixtures of multiple,
post-industrial polyolefins. Coarse-grained simulation reveals that
the porous-core architecture enables the paraffins to diffuse away
from the active platinum site, preventing secondary reactions that
produce gases.