There is a need for
safe and sustainable alternatives in the coating
industry. Bio-based coatings are interesting in this perspective.
Although various oils and waxes have been used as traditional wood
coatings, they often lack sufficient durability. Lignin is an abundant
natural polyphenol that can be used to cure epoxies, but its poor
water solubility has impeded the use of unmodified lignin in coatings
in the past. To address this issue, water-dispersible colloidal lignin
particles (CLPs) and an epoxy compound, glycerol diglycidyl ether
(GDE), were used to prepare multiprotective bio-based surface coatings.
With the GDE/CLP ratios of 0.65 and 0.52 g/g, the cured CLP–GDE
films became highly resistant to abrasion and heat. When applied as
a coating on wooden substrates, the particulate morphology enabled
effective protection against water, stains, and sunlight with very
thin layers (less than half the weight of commercial coatings) while
retaining the wood’s breathability excellently. Optimal hydrophobicity
was reached with a coat weight of 6.9 g(CLP)/m
2
, resulting
in water contact angle values of up to 120°. Due to their spherical
shape and chemical structure, the CLPs acted as both a hardener and
a particulate component in the coating, which removed the need for
an underlying binding polymer matrix. Light interferometry measurements
showed that while commercial polymeric film-forming coatings smoothened
the substrate noticeably, the particulate morphology retained the
substrate’s roughness in lightweight coatings, allowing for
a high water contact angle. This work presents new strategies for
lignin applications in durable particulate coatings and their advantages
compared to both currently used synthetic and bio-based coatings.