EXECUTIVE SUMMARYThis study was conducted to address in part whether uranium contributes significantly to processing issues in the Defense Waste Processing Facility. The processing observations for Sludge Batch 2 (SB2) included the ability to transfer process slurries and feed the melter, difficulty maintaining heat transfer in the Slurry Mix Evaporator, and degradation of the operation of the melter. The Savannah River National Laboratory (SRNL) conducted small-scale tests designed to determine the effect of different levels of uranium on sludge processing at the same redox and stoichiometric factor, 0.20 and 130% respectively. Samples used a series of uranium levels, co-precipitated during sludge makeup, in a simulant of SB2. The samples with the different uranium contents were characterized and compared with each other before and after a simulated SRAT cycle process.The following observations and conclusions were drawn from this study.• Co-precipitation of U during simulant sludge makeup results in the formation of Clarkeite, Na((UO 2 )O(OH)), a hydrated uranate containing U(VI), as the final uranium species. This same species has been identified in actual tank waste for SB2.• There is no increase in calculated acid demand at room temperature as a result of increasing levels of U in SRAT feed. Whether or not there is an impact on acid demand at elevated temperature or in the presence of mixed acids has not been addressed.• Essentially no soluble U was found in the SRAT products with pH values above pH 6. This is consistent with observations from SRNL Shielded Cells SRAT cycles with SB2/3 blended waste 17 and SB3 waste 18 which did see soluble U in the SRAT products but which had final pH's below 6. Since DWPF operated SB2 processing at approximately pH 5.5, they should have seen more soluble U and potentially thinner SRAT products.• Different U species can be produced in the SRAT product suggesting the potential for some U redox activity. The primary species, U 2 O 7 2-contained fully oxidized U(VI), while one product contained the mixed U oxidation state species U 3 O 9 2-. The impact of redox target on the SRAT product U species could not be addressed since only a single redox target was studied.• XRD data suggests there was some dissolution and re-precipitation of U as a result of SRAT processing since the SRAT product U-containing species were fine and not fully crystalline.• SRAT vessel contents entrain gas and the volume increases during processing when the temperature is raised from 93 to 100 °C, and the degree of expansion is greatest at the highest levels of U (Batches 11.25 and 15).• All six sludges and seven SRAT products were thixotropic slurries, i.e. the apparent viscosity decreased with time under shear on a time scale of ten minutes. This produced down ramp flow curves that were always below the up ramp flow curves.• The six sludges and seven SRAT products were generally pseudo-plastic slurries, i.e. the apparent viscosity decreased with increasing shear rate. There were some transient phenome...