The
design and synthesis of heteroatom-doping porous materials
with unique surface/interfaces are of great significance for enhancing
the sensitive surface performance in the fields of catalytic energy,
especially gas sensor, CO oxidation, and ammonium perchlorate decomposition.
Usually, the template method followed by a high-temperature calcination
process is considered as the routes of choice in preparing ion-doped
porous materials, but it requires extra templates and will undergo
complicated steps. Here, we present a simple fusion/diffusion-controlled
intermetallics-transformation method to synthesize various heteroatom-doping
porous SnO
2
only by changing the species of intermetallics.
By this new method, Ni-doped popcornlike SnO
2
with plenty
of ∼30 nm pores and two kinds of Cu-doped SnO
2
nanocages
was successfully constructed. Phase-evolution investigations demonstrated
that growth kinetics, diffusion, and solubility of the intermediates
are highly related to the architecture of final products. Moreover,
low-solid-solution limit of MO
x
(M: Ni,
Cu) in SnO
2
made the ion dope close to the surface to form
a special surface/interfaces structure, and selective removal of MO
x
produce abundant pores to increase the surface
area. As a consequence, Ni-doped composite exhibits higher sensitivity
in formaldehyde detection with a relative low-operating temperature
in a short response time (i.e., 23.7–50 ppm formaldehyde, 170
°C, and 5 s) and Cu-doped composites show excellent activity
in decreasing the catalytic temperature of CO oxidation and ammonium
perchlorate decomposition. The fusion/diffusion-controlled intermetallics-transformation
method reported in this work could be readily adopted for the synthesis
of other active heteroatom-doping porous materials for multipurpose
uses.