The objective of this paper is to optimize the production contributions of each lateral in oil wells using smart well completion (SWC). This includes enhancing sweep efficiency, increasing oil production, and minimizing water production. The paper also aims to address the challenges that arise when the SWC system is installed with Electric Submersible Pumps (ESPs).
Lateral pre-testing is conducted to assess the contribution of each producing zone, and this data is combined with reservoir information to build and optimize SWC physical models. The approach involves adjusting Inflow Control Valves (ICV) positions based on the calibrated model to achieve an optimum production rate across the laterals and restrict water production. For ESP systems, the production rate is optimized by adjusting surface Flow Control Valve (FCV) positions while maintaining the pressure above the bubble point to avoid gas lock. The valve settings are optimized to ensure the ESP operates within the best efficiency range and extends the pump's lifespan. This novel approach has been thoroughly tested on representative samples of producing wells.
The study utilized the physical model with the most efficient ICV and FCV positions. Evaluation of the results demonstrated the contribution and behavior of the laterals under isolated and commingled flow configurations at various ICV settings. After optimizing the wells, an average oil increment of 25% and a decrease in water production by 10% per well were observed. By restricting highly fractured laterals, there was further reduction in water contribution and prevention of the water coning phenomenon. The flow contribution across all laterals was optimized, leading to improved sweep efficiency and enhanced ESP run life and performance. These results build confidence in the long-term potential of smart well completions.
This paper presents a novel approach to optimizing oil wells production using SWC technologies. The integration of reservoir data, lateral pre-testing, and calibrated models to adjust ICV and FCV positions ensures optimum production rates and addresses the challenges posed by ESP systems. The results demonstrate the effectiveness of this approach in enhancing sweep efficiency and extending the ESP pump's lifespan. This paper adds to the existing body of literature by providing valuable insights into the optimization of well productivity and ESP performance in the context of smart well completions.