We report a method to prepare patterned mesoporous silica-based films with a fine control of the pore sizes and the porous fraction by combining the sol gel approach with an alkali ion posttreatment. Strategy involves the porous mesostructure reconstruction of surfactant (CTAB or F127) templated silica films by alkali metal ions diffusion into the inorganic matrix at 450°C. Coatings with pores ranged from 2 nm to 100 nm, gradient of pore sizes and porous volumes as well as 2D patterned structures were obtained by optimizing the alkali ions assisted reconstruction process (alkali ions amount, liquid deposition techniques, …). Na + , Li + and K + are demonstrated as efficient silica network modifiers to significantly and rapidly tailor the mesostructure of the film. Using spectroscopic ellipsometry, SEM, environmental ellipsometry porosimetry, atomic absorption spectroscopy, and phase diagram simulations, two different alkali ions-induced mechanisms were identified: the densification of the silica framework and the separation in two phases of the silica matrix. Both mechanisms are easily controlled separately by adjusting the process conditions and the kind of ions used. This study, with the demonstration of an adaptive multi-responsive antireflective coating, shows that alkali ions assisted pore restructuration is complementary to the existing sol gel techniques and is promising for the design of new functional smart materials.
Introduction:Synergic coupling between liquid-phase sol gel chemistry that permits to fashion inorganic or hybrid materials in particles, thin films, monoliths, membranes etc. [1][2][3][4] and self-assembled amphiphilic molecule mesophases 5,6 has given birth to an important class of nanostructured materials with potential applications in various fields such as catalysis and separation, drug delivery, optics, sensing, stimuli responsive materials, and so forth. [7][8][9][10][11][12][13] In such combination, micellar and lyotropic liquid-crystal phases act as a scaffold around which sol gel precursors condense, generating mesoporous materials after the elimination of the structuring agents. According to the nature of the surfactant template (divided in two main families: amphiphilic block copolymers and ionic or nonionic surfactants) and the synthesis conditions, the inorganic or hybrid porous materials can exhibit various well controlled 2D or 3D periodically ordered mesostructures (i.e. disorganized, worm-like, hexagonal and cubic symmetries) and diverse pore size distributions commonly comprised between 2 nm and tens of nanometers. For instance, cetyltrimethylammonium bromide (CTAB) is a well-known ionic surfactant forming ca. 2 nm pore sizes, while Pluronic F127 (EO 106 PO 70 EO 106 ) triblock copolymer is routinely used to reach pore sizes up to about 8 nm. 14,15