This
paper presents a novel telescoped continuous-flow process
for vanillin synthesis that involves the use of two flow reactors,
three in-line liquid–liquid extraction (LLE) systems, and an
in-line gas–liquid separator. The highly efficient flow reaction
process achieves a space-time yield that is at least 24 times higher
than that of the conventional process. The optimized in-line LLE system
enables the recycling of raw materials and solvents while reducing
solvent usage, which results in a 50% reduction of process mass intensity.
Employing this highly efficient, green process results in the continuous
synthesis of vanillin, with a yield of 71% and a throughput of 2.3
g·h–1.