An overview of solid rocket motor (SRM) failures is presented in this chapter. The historical context of large rocket motor development is introduced, along with the strategic and financial motivations for the great efforts toward failure prevention. Several historically significant US and international failures, including that of the space shuttle
Challenger
, are presented in order to identify the primary modes of failure of most modern rocket systems. The overall rates of failure of liquid and solid rockets are compared. A summary of failure analysis tools and methods is given, and common sources of information used to facilitate the determination of rockets' modes of failure are identified. Recommendations are made regarding a prudent approach to post‐flight or post‐test investigations of motors exhibiting anomalous conditions. To illustrate such an approach, the response to the
Challenger
explosion is examined in detail. Evidence of
Challenger's
abnormal SRM operation is presented, and subsequent subscale and full‐scale testing and engineering analysis is described. Finally, the overarching lessons learned over many years of SRM failure analysis are summarized.