Polymer hydrogels have shown considerable
potential as
materials
for lost circulation control. Nevertheless, implementation in high-temperature
and high-pressure (HTHP) formations has been challenging due to their
poor thermal stability and strength. To overcome this limitation,
a heat-resistant hydrogel (HT-Gel) composed of a terpolymer (PAAA)
and chromium (III) acetate was developed in this study. PAAA was produced
from acrylamide (AM), 2-acrylamido-2-methylpropane sulfonic acid (AMPS),
and N-acryloyl morpholine (ACMO). The sulfonated groups of AMPS and
the ring structure of ACMO endowed HT-Gel with favorable temperature
resistance and pressure-bearing performance. HT-Gel gelled at 150
°C could effectively plug fractures of 0.1–5.0 mm, and
the breakthrough pressure exceeded 4.0 MPa. After aging at 150 °C
for 7 days, the elastic modulus only decreased by 14.29%. The gel
strength and gelation time of HT-Gel could be adjusted by terpolymer
concentration, cross-linker concentration, temperature, and salinity,
which was beneficial for HT-Gel to enter and plug fractures smoothly.
Additionally, HT-Gel exhibited exceptional resistance to shear and
contamination. The viscosity of the gelants decreased by less than
16 mPa·s at high shear rates, and the elastic modulus of HT-Gel
changed by less than 13% when combined with various drilling materials.
Extensive laboratory experiments indicated that HT-Gel had outstanding
thermal stability and pressure-bearing performance, making it a promising
candidate for lost circulation control in high-temperature and high-pressure
formations.