Residence time distribution (RTD)
studies based on the pulse input
method have been performed to analyze the behavior of a continuous-flow
tube sonicator with subsequent application for sonocrystallization
of calcium sulfate to elucidate the effect of operating conditions.
It was demonstrated that ultrasound improves the mixing and reduces
the residence time at low and moderate operating flow rates and also
amplifies the diffusion multifold. Without ultrasound, no precipitation
of CaSO4·2H2O (gypsum) occurred, whereas
the use of ultrasound allowed separation of gypsum as precipitated
crystals. A maximum yield of 47.4% of CaSO4·2H2O was obtained at best treatment conditions of 50 °C,
200 W ultrasonic power, and 120 mL/min flow rate. A lower activation
energy was observed, explaining the ease of precipitation due to the
use of ultrasound. Overall, it can be said that the tube sonicator
offers advantages of easier operation and continuous processing, showing
promise in desalination operations for the removal of scale-forming
salts.