Reactive chromatography is beneficial
for a reaction where reaction
equilibrium limits productivity, the product forms azeotropes with
the reactants, and product separation is difficult due to nonideality
in the phase equilibrium. 2,2 Di-methoxy propane (DMP) production
from methanol and acetone is one such example where DMP equilibrium
conversion is less than 15% at 15 °C reaction temperature in
a conventional batch process. Furthermore, DMP forms azeotropes with
acetone and methanol, and product separation is difficult due to nonideality
in the phase equilibrium. In this work, synthesis of DMP from methanol
and acetone using an acidic resin (Amberlyst-15) as an adsorbent/catalyst
is investigated in a fixed-bed chromatographic reactor (FBCR). Addition
of solvents such as hexane or cyclohexane into the reaction system
in the FBCR favorably influences the affinity of acetone and DMP to
the catalyst bed. The addition of equal molar amounts of hexane and
acetone results in an increase in the affinity of acetone toward the
resin and a decrease in the affinity of DMP toward the resin. Thus,
with the aid of solvents, one can completely exhaust the acetone in
the reaction regime and thus decrease the downstream processing cost
drastically. Moreover, DMP yield increases threefold compared to the
case when a solvent is not used. The parameters in the reaction kinetics,
dispersion coefficient, and adsorption parameter were estimated by
conducting independent experiments in the FBCR. The reaction kinetics
and adsorption isotherm results are obtained from the FBCR implemented
in the model, which predicts the results that are in good agreement
with the experimental data.