The ultimate properties of carbon
fibers and their composites are
largely dictated by the surface topography of the fibers and the interface
characteristics, which are primarily influenced by the surface distribution
of chemical functionalities and their interactions with the matrix
resin. Nevertheless, nanoscale insights on the carbon fiber surface
in relationship with its chemical modification are still rarely addressed.
Here, we demonstrate a critical insight on the nanoscale surface topography
characterization of modified novel carbon fibers using high-resolution
atomic force microscopy at multiple length scales. We compare the
nanoscale surface characteristics relevant to their role in controlling
interfacial interactions for carbon fibers manufactured at two different
tensions and two distinct chemically functionalized coatings. We used
surface dimple (also known as nanopores) profiling, microroughness
analysis, power spectral density analysis, and adhesion and electrostatic
potential mapping to reveal the fine details of surface characteristics
at different length scales. This analysis demonstrates that the carbon
fibers processed at lower tension possess a higher fractal dimension
with a more corrugated surface and higher surface roughness, which
leads to increased surface adhesion and energy dissipation across
nano- and microscales. Furthermore, electrochemical surface modification
with amine- and fluoro-functional groups significantly masks the microroughness
inherent to these fibers. This results in increased fractal dimension
and decreased energy dissipation and adhesion due to the high chemical
reactivity in the areas of asperities and surface defects combined
with a significant increase in the surface potential, as revealed
by Kelvin probe mapping. These local surface properties of carbon
fibers are crucial for designing next-generation fiber composites
with predictable interfacial strength and the overall mechanical performance
by considering the fiber surface topography for proper control of
interphase formation.