TiO2-based catalyst supports in polymer electrolyte
membrane fuel cells (PEMFCs) are widely investigated and provide an
alternative to corrosion-susceptible carbon-based catalyst supports.
For PEMFCs, designing a catalyst support material with an optimal
geometry is of high importance to provide high catalyst dispersion,
long-term operation, and efficient fuel cell performance. In this
work, we report on the use of spaced (SP) TiO2 nanotubes
(NTs) as catalyst support for the cathode electrode of PEMFCs. We
construct a vertically aligned Pt-TiO2 NT catalyst layer
on the Nafion membrane by a three-step process: (i) growth of self-organized
TiO2 nanotubes with defined intertube spacing and detachment
from the Ti substrate, (ii) Pt catalyst decoration on tube walls by
atomic layer deposition (ALD) or photodeposition (PD), and (iii) decal
transfer of the Pt-TiO2 catalyst layer onto Nafion to fabricate
a membrane-electrode assembly (MEA) by hot pressing. Such an MEA configuration
based on vertically aligned high aspect ratio spaced TiO2 nanotubes with Pt catalyst decoration delivers a significantly higher
fuel cell performance, compared with close-packed (CP) TiO2 nanotubes. The key for this excellent performance is that TiO2 NTs with a regular interspacing on the Nafion polymer membrane
enable highly dispersed Pt catalyst decoration and provide strongly
enhanced mass transport in the interspaces.