A bstract -A magnetostat i c analyt i cal model i s created to analyze and design a small-s i zed magnet i c gear for a robot i c appl i cat i on. Through a parameter var i at i on study, i t i s found that the i nner rotor magnet height i s h i ghly i ntluent i al to the torque, and based on wh i ch, the design i s performed. Several magnet i c gears w i th d i fferent rotor pole pa i r comb i nat i ons are designed to suffice the required gear ratio, taking into account manufactur i ng constra i nts of such a small dev i ce. A des i gn i s chosen to be manufactured consider i ng the following criteria: mater i al cost, cogg i ng torque level and rotat i onal st i ffness. Measurement and 3D FEM s i mulat i on results indicate that discrepanc i es between the expected and measured torque as well as effic i ency ar i se due to ax i al tlux leakage, wh i ch becomes severe i n the presence of bear i ngs. Meanwh i le, a frequency response measurement result shows that the first resonant mode i n the magnet i c gear, wh i ch has i mpl i cat i ons on control, can be well est i mated given the s i mulated values of rotat i onal st i ffness, damp i ng, and rotor i nert i a and thus could actually be ant i c i pated early i n the design phase.