Driven
by the overuse of antibiotics, pathogenic infections, dominated
by the rapid emergence of antibiotic resistant bacteria, have become
one of the greatest current global health challenges. Thus, there
is an urgent need to explore novel strategies that integrate multiple
antibacterial modes to deal with bacterial infections. In this work,
a Co(Ni,Ag)/Fe(Al,Cr)2O4 composite duplex coating
was fabricated using template-free sputtering deposition technology.
The phase constitution of the coating was estimated to be 79 wt %
Fe(Al,Cr)2O4 phase and 21 wt % of an Ag-containing
metallic phase. The composite coating consisted of a ∼10 μm-thick
porous outer-layer and a ∼6 μm-thick compact inner-layer,
in which the outer-layer is composed of a densely stacked array of
microscale cones. After exposure to ambient air for 14 days, the composite
coating showed a wettability transition from a superhydrophilic nature
to exhibit adhesive superhydrophobic behavior with a water contact
angle of 142° ± 2.8°, but it reverted to its initial
superhydrophilic state after annealing in air at 200 °C for 5
h. The absorption rate of the as-received composite coating exceeds
99% in a broad band spanning both the visible and NIR regions and
showed a high photothermal efficiency to convert photon energy into
heat. Similarly, the composite coating showed microwave absorption
behavior with a minimum reflection loss value of 38 dB at 4.4 GHz.
In vitro antibacterial tests were used to determine the antibacterial
behavior of the composite coating against Escherichia coli and Staphylococcus aureus after 60 min of visible
light irradiation. After this exposure, the as-prepared composite
coating exhibited nearly 100% bactericidal efficiency against these
bacteria. The antibacterial behavior of the coating was attributed
to the synergistic effects of the superhydrophilic surface, the release
of Ag+ ions, and the photothermal effect. Therefore, this
composite coating may be a promising candidate to efficiently combat
medical device-associated infections.