Drilling in depleted reservoirs has many challenges due
to the
overbalance pressure. Another trouble associated with overbalance
drilling is differential sticking and formation damage. Low-density
drilling fluid is an advanced method for drilling these depleted reservoirs
and pay zones with different pressures to balance the formation pore
pressure and hydrostatic drilling fluid pressure. This study investigated
the infiltration of a micro-bubble fluid as an underbalanced drilling
method in fractured reservoirs. A novel method has been presented
for drilling permeable formations and depleted reservoirs, leading
to an impressive reduction in costs, high-tech facilities, and drilling
mud invasion. It also reduces mud loss, formation damages, and skin
effects during the drilling operation. This paper studied micro-bubble
fluid infiltration in a single fracture, and a synthetic metal plug
investigated the bridging phenomenon through the fractured medium.
Moreover, the effects of fracture size, bubble size, and a pressure
differential of fracture ends have been thoroughly analyzed, considering
the polymer and surfactant concentrations at reservoir conditions,
including the temperature and overburden pressure. In this study,
nine experimental tests were designed using the design of experiment,
Taguchi method. The results indicated that higher micro-bubble fluid
mixing speed values make smaller bubbles with lower blocking ability
in fracture (decrease the chance of blocking more than two times).
On the other hand, a smaller fracture width increases the probability
of bubble bridges in the fracture but is not as crucial as bubble
size. As a result, drilling fluid infiltration in fractures and formation
damages decreases in the condition of overbalanced drilling pressure
differences of about 200 psi.