Abstract. As the world shifts to using renewable sources of energy,
wind energy has been established as one of the leading forms of renewable
energy. However, as wind turbines get increasingly larger, new challenges
within the design, manufacture and operation of the turbine are presented.
One such challenge is leading edge erosion on wind turbine blades. With
larger wind turbine blades, tip speeds begin to reach over 300 km h−1. As water droplets impact along the leading edge of the blade, rain erosion
begins to occur, increasing maintenance costs and reducing the design life
of the blade. In response to this, a new leading edge protection component
(LEP) for offshore for wind turbine blades is being developed, which is
manufactured from thermoplastic polyurethane. In this paper, an advanced
finite element analysis (FEA) model of this new leading edge protection
component has been developed. Within this study, the FEA model has been
validated against experimental trials at demonstrator level, comparing the
deflection and strains during testing, and was found to be in good agreement. The
model is then applied to a full-scale wind turbine blade and is then modelled
with the LEP bonded onto the blade's leading edge and compared to previously
performed experimental trials, where the results were found to be well
aligned when comparing the deflections of the blade. The methodology used to
develop the FEA model can be applied to other wind blade designs in order to
incorporate the new leading edge protection component to eliminate the risk
of rain erosion and improve the sustainability of wind turbine blade
manufacture while increasing the service life of the blade.