SummaryGlass discharged from the low-level waste (LLW) melter may be processed into a variety of different forms for storage and disposal. The purpose of the study reported here is to identify and evaluate processing options for forming the glass. The glass forms selected included:
Cullet -glass is water quenchedFl& -glass is cooled over dry rollers Cullet in sulfur -water-quenched cullet is dried and encapsulated in sulfur polymer cementMarbles -glass is processed into 2.5cmdia. (1-in.dia.) marbles Pressed shapes -glass "gobs" are pressed into a rectangular block Plute -glass is floated over a molten metal and cooling is controlled to prevent cracking Monolith -molten glass is poured into a large container where it cools.Each form was then qualitatively evaluated and given relative rankings in the areas of Performance -waste form environmental performance Capacity -ability to achieve required production capacity Retrievubility -ability to retrieve following disposal Operability/mintenance -ability to operate and maintain the equipment in a radioactive process Volume cost -efficiency of disposal volume use Equipment cost -cost of equipment and plant space Quulity ussurunce -ability to control the process to produce quality glass and recycle poor quality glass, if required.Generally, larger forms received better qualitative scores than smaller forms. Cullet and flake have very high surface areas, which results in low environmental performance scores. Adding sulfur cement to the cullet improves the performance but complicates the operation and maintenance of the process.iii Marbles have less surface area than cullet or flake, but their production process is more difficult to operate and maintain, Because marbles are spherical, their packing efficiency in the storage/disposal container is reduced. Larger forms such as pressed shapes and plate glass have greatly reduced surface area, but require equipment that is difficult to operate and maintain in a radioactive environment. In addition, the cost for the initial equipment and plant space is higher.The preferred form for the LLW glass is the large casting or "monolith." Casting monoliths is a simple process that produces high marks in nearly all of the evaluation criteria. The surface area is relatively small (even after cracking during cooling), the relative cost for equipment and plant space is low, a high production capacity is possible, and the equipment is relatively easy to maintain. In addition, selection of the monolith form minimizes constraints on the melter operation and glass formulation. The weakest point for the monolith form was the difficulty involved in recycling any out-ofspecification glass back to the melter for reprocessing. However, large castings are the standard form for high-level glass production. Process control methods have been used at high-level waste (HLW) vitrification plants in Britain and France to mitigate the difficulties of recycling out-of-specification glass. Thus, this apparent wealcness has been addressed successfully.The sel...