Tensilely
strained germanium has been considered a suitable material
platform for the realization of a monolithically integrated infrared
laser that could allow the development of miniaturized photonic integrated
circuits. The crystalline quality of germanium is one of the concerns
in this regard since it has to be in the high-quality single-crystal
form to endure the required amounts of tensile strain so that the
material turns into a gain medium. For that purpose, various researchers
have developed tensilely strained Ge nano/microstructures fabricated
from a high-crystalline-quality germanium-on-insulator substrate or
an epitaxially grown germanium film on silicon, where the fabrication
of germanium relies on costly processes (i.e., molecular beam epitaxy,
metal–organic chemical vapor deposition). Here, we introduce
a methodology to fabricate tensilely strained single-crystalline suspended
Ge microstructures through a room-temperature-operated, easy-to-use,
environmentally friendly physical vapor deposition technique, sputtering.
A single rapid thermal annealing process allows both the crystallization
of the sputtered Ge microstructures via liquid phase epitaxy and transforms
the capping layer into a stressor. The dimensions of the microstructures,
as well as the amount of strain transferred from the stressor, can
be easily adjusted by varying the duration of the corresponding wet
etching processes. Suspended germanium microstructures with lengths
varying between 2.5 and 20 μm are fabricated, and uniaxial strain
levels as high as 2.4% are transferred to microstructures along the
[110] direction as demonstrated via Raman spectroscopy. The fabricated
microstructures demonstrate room-temperature light emission in agreement
with the strain profile calculated via finite element method simulations.
The methods introduced in this work are suitable to fabricate moderately
doped Ge, as well, with nanoscale dimensions for high strain transfer,
which could enhance the gain coefficient and enable Ge to serve as
the gain medium of a fully integrated CMOS-compatible laser.