This paper proposes a methodology that combines the Finite Element Method and multiple response surface optimization to search for the optimal operating conditions of a double-row Tapered Roller Bearing (TRB) that has a Preload (P), radial load (F r ), axial load (F a ) and torque (T). Initially, FE models based on a double-row TRB are built and validated in the basis of experimental data and theoretical models. Three of the most important parameters used in the design of TRB were obtained from a simulation of the FE models with a combination of several operating conditions that were previously selected in accordance with a design of experiments. The design parameters are: contact stress radio for both rows of rollers (S 1 and S 2 ), maximum deformation of the outer raceway (a max ), and the difference between the gaps of the inner raceways (Dd) or misalignment. Based on the results of the FE simulations, quadratic regressions models are generated that use the response surface method to predict the design parameters when new operating condition are applied. Then, a multi-response optimization study based on these models and using desirability functions is conducted. It is concluded that the accuracy of the results demonstrates that this methodology may be used to search for the optimal operating condition in a double-row TRB.
KeywordsDouble row tapered roller bearing Á Finite element method Á Design of experiments Á Multiple response surface optimization List of symbols l t Rollers' effective length (mm) d m Mean diameter of tapered roller (mm) D max Diameter of tapered roller at large end (mm) D min Diameter of tapered roller at small end (mm) D m Bearing pitch diameter (mm) D i Bore diameter (mm) D o Outer diameter (mm) L Longitude of the bearing (mm) Z Number of rollers b oSemi minor axis of the projected contact ellipse (mm) K n Load deflection factor r