To improve the mechanical properties of bacterial poly(3-hydroxybutyrate) [P(3HB)] and poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) [P(3HB-co-3HH)], the materials were blended with poly(e-caprolactone) (PCL). The P(3HB-co-7 mol% 3HH) cast film and the P(3HB-co-11 mol% 3HH) melt-pressed film show brittleness after aging, although unaged samples show ductile behavior. However, the addition of a small amount of PCL was found to greatly improve the toughness of the P(3HB-co-7 mol% 3HH) cast film and the P(3HB-co-11 mol% 3HH) melt-pressed film. Reduction in the whitening of the elongated P(3HB-co-7 mol% 3HH) film by blending with PCL indicates that a transition in the deformation mechanism of the film was induced. In P(3HB-co-11 mol% 3HH)/PCL melt-pressed films, a cloud of craze initiation created by the dispersed PCL was observed. Differential scanning calorimetry thermograms and scanning electron microscopy images of the blended films indicated that finely dispersed PCL, the crystallization of which was restricted, and/or voids formed during preparation contribute to the delocalization of the applied stress and ductile deformation of P(3HB-co-3HH) films. In conclusion, the transition in the deformation mechanisms and the delocalization of the applied stress are expected to be important for enhancing the toughness of aged P(3HB-co-3HH)s, and blending with a small amount of PCL is a simple way to improve the mechanical properties of P(3HB-co-3HH)s. Polymer Journal (2011) 43, 484-492; doi:10.1038/pj.2011.12; published online 23 February 2011Keywords: blend; mechanical property; polyhydroxyalkanoate; poly(e-caprolactone); tensile test INTRODUCTION Several kinds of polyhydroxyalkanoates (PHAs) are biosynthesized by various bacteria as energy-storage materials. 1-5 They may be produced from renewable natural resources and have biodegradability. Poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) [P(3HB-co-3HH)] is part of the PHA family. 6 Doi et al. 7 have found that the content of the 3HH unit greatly affected the thermal and mechanical properties of P(3HB-co-3HH), but had little effect on the crystalline structure of 3HB-rich P(3HB-co-3HH)s because of the formation of the P(3HB)-homopolymer-type crystalline phase and the exclusion of the 3HH unit from the crystalline lattice. P(3HB-co-3HH) was found to show improved mechanical properties and thermal plasticity over those of known PHAs. 8,9 One of the notable advantages of P(3HB-co-3HH)s is their adjustable mechanical properties, from soft to hard material, depending on the comonomer-unit composition; this allows for the tailoring of P(3HB-co-3HH) to various societal applications, such as in green and sustainable polymeric materials.However, P(3HB-co-3HH) becomes brittle after aging at room temperature, thus restricting its practical applications. Although