Development
of efficient and sustainable monolithic catalysts for
NaBH4 hydrolysis remains an important goal for hydrogen
cycling. In this work, the structured catalyst Ru/MgO with an on–off
feature has been prepared by directly growing a nano-Ru-embedded MgO
coating layer on a Mg substrate via an instant high-temperature plasma
oxidation process. The porous MgO framework provides an ideal space
for the access of reactants and diffusion of mass transport, which
facilitates reaction triggering and the expulsion of byproducts to
avoid poisoning the catalyst. Importantly, Ru nanoparticles (NPs)
are monodisperse with ultrasmall particle size deriving from a concurrent
rapid arcing and fast quenching. The hierarchical structured Ru NP
catalysts are highly active for hydrolysis of sodium borohydride by
achieving a high hydrogen generation rate (HGR) of 101,189 mL min–1 g–1 and exhibit attractive stability.
In addition, it is facile to realize the “on–off”
functionality based on simple separation that could accurately control
the hydrogen generation, suggesting the structured catalyst to be
of great potential for practical applications. This simple method
opens valuable opportunities for fast synthesis of the high-quality
structured catalyst and could be extended to various noble metals
on oxides of valve metals with high catalytic performance.