In
this paper, a novel strategy for the preparation of 1,2-dichlorotetrafluorocyclobutene
(DTB) was proposed via a catalytic gas-phase process of fluorination
using hexachlorobutadiene (HCBD) and anhydrous HF. In order to search
for suitable catalysts and reveal the reaction pathway for this synthetic
route, a series of studies were carried out. First, CrO
x
/ZnO catalysts with different promoters (Ni, Cu,
In, Al) were prepared by a precipitate method and the optimum reaction
conditions were investigated. The highest activity was achieved on
the Cr–Ni–Zn catalyst, whose yield of DTB reached 90%
by a multiple cycle reaction. Second, the effects of different promoters
on the properties of catalysts were studied by Brunauer–Emmett–Teller
(BET) surface area analysis, scanning electron microscopy (SEM), X-ray
diffraction (XRD), temperature-programmed desorption in ammonia (NH3-TPD), and X-ray photoelectron spectroscopy (XPS). It was
found that the Cr–Ni–Zn catalyst showed the excellent
catalytic performances with more CrO
x
F
y
species, higher oxygen concentration, and
widely distributed acid strength on its surface. Third, combining
experimental results with theoretical calculations, a reaction pathway
has been proposed. This study offers an economic synthetic route for
DTB from HCBD, which is a valuable and promising method for industrial
production.