Proton-exchange-membrane water electrolyzers (PEMWEs)
produce high-purity
H2, withstand load fluctuations, and operate with a pure-water
feed but require platinum-group-metal catalysts for durability, such
as IrO2 and Pt, due to the acidic environment. At the anode,
the slow oxygen evolution reaction (OER) requires a high overpotential
to achieve relevant current densities (>2 A·cm–2) even with a high loading of IrO2. Using a simple commercial
1,5-cyclooctadiene iridium chloride dimer precursor, we synthesized
submonolayer-thick IrO
x
on the surfaces
of conductive metal oxides to make every Ir atom available for catalysis
and reach the ultimate lower limit for Ir loading. We show that the
reaction on Sb/SnO2 and F/SnO2 conductive oxides
is surface-limited and that a continuous Ir–O–Ir network
provides improved stability and activity. We cover IrO
x
with a thin layer of acid-stable TiO
x
by atomic-layer deposition. The effects of TiO
x
on the catalyst’s performance were
assessed by inductively coupled plasma mass spectrometry (ICP-MS)
coupled in situ with an electrochemical flow cell
and ex situ by X-ray photoelectron spectroscopy.
Tuning the binding environment of IrO
x
by TiO
x
addition enhances the intrinsic
activity of the active sites, simultaneously accelerating the dissolution
of the catalyst and the metal-oxide support. We illustrate the interplay
between the support, catalyst, and protection-layer dissolution with
OER activity, and highlight the effects of annealing to densify the
TiO
x
protection layer on stability/activity.
These ultrathin supported Ir-based catalysts do not eliminate the
long-standing issue of the catalyst and support instability during
OER in acids, but do provide new insight into the catalyst–support
interactions and may also be of utility for advanced spectroscopic
investigations of the OER mechanism.